US 11,981,632 B2
Process for producing hydrogen, carbon, and ethylene from methane-containing feedstock
Dong Min Yun, Daejeon (KR); Hee Soo Kim, Daejeon (KR); Ji Hoon Lee, Daejeon (KR); Jung Geun Jang, Daejeon (KR); and Dae Hyun Choo, Daejeon (KR)
Assigned to SK Innovation Co., Ltd., Seoul (KR)
Filed by SK Innovation Co., Ltd., Seoul (KR)
Filed on Oct. 28, 2022, as Appl. No. 17/976,045.
Claims priority of application No. 10-2021-0146261 (KR), filed on Oct. 29, 2021.
Prior Publication US 2023/0133746 A1, May 4, 2023
Int. Cl. C07C 5/09 (2006.01); B01J 21/04 (2006.01); B01J 23/745 (2006.01); C01B 3/26 (2006.01); C01B 32/05 (2017.01); C01B 32/162 (2017.01); C01B 32/205 (2017.01); C07C 2/76 (2006.01); C07C 2/78 (2006.01); C07C 2/80 (2006.01); C07C 2/84 (2006.01); C07C 7/09 (2006.01); C09C 1/48 (2006.01)
CPC C07C 5/09 (2013.01) [B01J 21/04 (2013.01); B01J 23/745 (2013.01); C01B 3/26 (2013.01); C01B 32/05 (2017.08); C01B 32/162 (2017.08); C01B 32/205 (2017.08); C07C 2/78 (2013.01); C07C 2/80 (2013.01); C07C 2/84 (2013.01); C07C 7/09 (2013.01); C09C 1/48 (2013.01); C01B 2203/0277 (2013.01); C01B 2203/062 (2013.01); C01B 2203/1047 (2013.01); C01P 2006/80 (2013.01); C07C 2521/04 (2013.01); C07C 2523/745 (2013.01)] 14 Claims
OG exemplary drawing
 
1. A method for producing carbon (C), ethylene (C2H4), and hydrogen (H2) from methane, comprising the steps of:
step a) forming a first product comprising unreacted methane, carbon, and hydrogen through methane pyrolysis by transferring a methane-containing feedstock to a first methane conversion step;
step b) separating a first gaseous mixture containing hydrogen and methane and solid carbonaceous materials from the first product, wherein a hydrogen (H2)/methane (CH4) molar ratio in the first gaseous mixture is adjusted within a range of 1 to 6;
step c) forming a second gaseous mixture containing hydrogen and acetylene through a methane coupling reaction by transferring the first gaseous mixture to a second methane conversion step,
wherein the second methane conversion step is performed through a direct non-oxidative methane coupling reaction by thermal conversion,
wherein in the second methane conversion step, a methane conversion is at least 35% and selectivity for acetylene is at least 60%, and
wherein a hydrogen (H2)/acetylene (C2H2) molar ratio in the second gaseous mixture is adjusted within a range of 20 to 150;
step d) forming a third gaseous mixture containing hydrogen and ethylene by subjecting acetylene in the second gaseous mixture to selective hydrogenation in the presence of a hydrogenation catalyst; and
step e) separating and recovering hydrogen and ethylene, respectively, from the third gaseous mixture.