US 11,981,615 B1
Method for chemically reducing carbon dioxide with red mud catalyst composition
Aniz Chennampilly Ummer, Dhahran (SA); Galal Atef Ahmed Nasser, Dhahran (SA); Syed Ahmed Ali, Dhahran (SA); Mohammed Ahmed Yahya Sanhoob, Dhahran (SA); and Akolade Idris Bakare, Dhahran (SA)
Assigned to KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS, Dhahran (SA)
Filed by KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS, Dhahran (SA)
Filed on Mar. 14, 2023, as Appl. No. 18/183,821.
Int. Cl. C07C 1/12 (2006.01); B01J 6/00 (2006.01); B01J 21/16 (2006.01); B01J 35/61 (2024.01); B01J 35/63 (2024.01); B01J 37/00 (2006.01); B01J 37/02 (2006.01)
CPC C07C 1/12 (2013.01) [B01J 6/001 (2013.01); B01J 21/16 (2013.01); B01J 35/612 (2024.01); B01J 35/613 (2024.01); B01J 35/615 (2024.01); B01J 35/633 (2024.01); B01J 37/0009 (2013.01); B01J 37/0201 (2013.01); B01J 37/0203 (2013.01); B01J 37/0236 (2013.01); C07C 2521/16 (2013.01)] 17 Claims
OG exemplary drawing
 
1. A method for chemically reducing carbon dioxide (CO2) with a modified red mud catalyst composition, comprising:
pulverizing and calcining a red mud catalyst composition at a temperature of at least 700° C. to form a calcined red mud catalyst composition, wherein the red mud catalyst composition comprises about 5 to about 19 wt. % Al, about 4.5 to 28 wt. % Fe, about 0.07 to 0.2 wt. % Mg, about 4.4 to about 7.7 wt. % Na, about 0.05 to 0.2 wt. % P, about 0.49 to about 3.86 wt. % Ti, about 0.05 to about 0.16 wt. % V, about 0.8 to about 2.57 wt. % C, about 0.12 to about 0.16 wt % S, and less than 0.01 wt. % Mn, each wt. % based on a total weight of the red mud catalyst composition by inductively coupled plasma optical emission spectroscopy (ICP-OES);
soaking and mixing particles of the pulverized and calcined red mud catalyst composition in a KF salt solution having a concentration of 0.5 to 10 wt % KF based on a total weight of the salt solution, to form a reaction composition comprising the modified red mud catalyst composition; and
separating the modified red mud catalyst composition from the reaction composition and drying the separated modified red mud catalyst composition to obtain the modified red mud catalyst composition;
introducing a gaseous mixture of CO2 and H2 into a reactor containing particles of the modified red mud catalyst composition; and
reacting at least a portion of the CO2 and H2 in the gaseous mixture in the presence of the modified red mud catalyst composition at a temperature of 200 to 800° C., and under a pressure ranging from 5 to 100 bar to form a gaseous product comprising a chemical reduction product of the CO2;
wherein a volume ratio of the CO2 to the H2 in the gaseous mixture is in a range of 1:10 to 10:1; and
wherein the gaseous product comprises an amount of 9% to 15% of ethylene, 9% to 13% of propylene, and 0.5% to 1.1% of aromatics, based on the total weight of the gaseous product.