CPC B32B 5/263 (2021.05) [B32B 3/12 (2013.01); B32B 5/024 (2013.01); B32B 7/12 (2013.01); B64D 11/00 (2013.01); B32B 2250/40 (2013.01); B32B 2260/023 (2013.01); B32B 2260/046 (2013.01); B32B 2262/0269 (2013.01); B32B 2262/108 (2013.01); B32B 2307/3065 (2013.01); B32B 2605/18 (2013.01)] | 15 Claims |
1. A composite panel comprising:
a top woven fabric;
a bottom woven fabric; wherein each of the top woven fabric and the bottom woven fabric comprise a plurality of basalt fibers;
a plurality of inner woven fabrics; wherein the plurality of inner woven fabrics are disposed between the top woven fabric and the bottom woven fabric;
a polymer matrix; wherein the polymer matrix comprises Poly(methyl methacrylate) (PMMA); and
a honeycomb structure; wherein the honeycomb structure is disposed between the top woven fabric and the bottom woven fabric; wherein the honeycomb structure is disposed between two or more of the plurality of inner woven fabrics;
wherein the top woven fabric, the bottom woven fabric, the plurality of inner woven fabrics, and the honeycomb structure are impregnated by the polymer matrix; wherein the polymer matrix fills voids gaps between warp fibers and weft fibers of the top woven fabric, the bottom woven fabric, and the plurality of inner woven fabrics; wherein the polymer matrix is disposed within cells of the honeycomb structure; wherein the polymer matrix acts as a unitary layer with the top woven fabric, the bottom woven fabric, the plurality of inner woven fabrics, and the honeycomb structure.
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