US 12,288,723 B2
Semiconductor device and manufacturing method thereof
Chi-Wei Wu, Hsinchu (TW); Hsin-Che Chiang, Taipei (TW); and Chun-Sheng Liang, Changhua County (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on May 11, 2022, as Appl. No. 17/741,856.
Prior Publication US 2023/0369135 A1, Nov. 16, 2023
Int. Cl. H01L 21/8238 (2006.01); H01L 21/762 (2006.01); H01L 27/092 (2006.01)
CPC H01L 21/823878 (2013.01) [H01L 21/76232 (2013.01); H01L 21/823814 (2013.01); H01L 21/823821 (2013.01); H01L 21/823871 (2013.01); H01L 27/0924 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
forming first and second gate stacks extending across a semiconductor fin on a substrate;
forming source/drain regions in the semiconductor fin, wherein one of the source/drain region is between the first and second gate stacks;
forming a dielectric layer laterally surrounding the first and second gate stacks;
forming a mask layer covering the first gate stack, while at least leaving the a first portion of the dielectric layer between the first and second gate stacks exposed;
with the mask layer in place, doping the first portion of the dielectric layer between the first and second gate stacks with a dopant;
removing the second gate stack to form a gate trench next to the doped first portion of the dielectric layer;
performing an annealing process to expand the doped first portion of the dielectric layer toward the gate trench;
forming an isolation structure in the gate trench and next to the expanded first portion of the dielectric layer; and
forming a source/drain contact extending through the dielectric layer to the one of the source/drain regions.