| CPC B23K 11/3063 (2013.01) [B23K 11/253 (2013.01); B23K 11/3072 (2013.01); B23K 11/314 (2013.01); B23Q 3/15536 (2016.11); B23Q 3/1556 (2013.01); B23K 11/115 (2013.01); B23Q 2003/155411 (2016.11)] | 16 Claims |

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1. A method of operating a welding station comprising the steps of:
providing a welding station having a robot arranged within a perimeter fence defining a production area;
arranging a pedestal supporting a base to which at least at least one maintenance tool is mounted and to which a welding gun is pivotally supported;
pivoting the welding gun relative to the base from a welding position located inside the production area on one side of the fence to a maintenance position located outside the production area on another side of the fence opposite the one side and away from the robot; and
performing a maintenance operation on the welding gun with the at least one maintenance tool, the maintenance operation performing steps including at least one of the following:
dressing a welding cap on the welding gun in the maintenance position;
extracting a worn welding cap from the welding gun in the maintenance position; and
installing a new welding cap on the welding gun in the maintenance position.
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