US 12,278,327 B1
Densified cell assembly and method for preparing same
Kwan Li, Reading, MA (US)
Assigned to Factorial Inc., Woburn, MA (US)
Appl. No. 18/861,261
Filed by Factorial Inc., Woburn, MA (US)
PCT Filed May 13, 2024, PCT No. PCT/US2024/029020
§ 371(c)(1), (2) Date Oct. 29, 2024,
PCT Pub. No. WO2024/238432, PCT Pub. Date Nov. 21, 2024.
Claims priority of provisional application 63/502,186, filed on May 15, 2023.
Int. Cl. H01M 10/04 (2006.01); H01M 50/105 (2021.01)
CPC H01M 10/0481 (2013.01) [H01M 50/105 (2021.01)] 20 Claims
OG exemplary drawing
 
1. A method for preparing a densified cell assembly, comprising:
a) placing a plate, a cell assembly, a first elastic substrate, and a second elastic substrate into a bag such that the second elastic substrate is adjacent the plate and the cell assembly is between the first elastic substrate and the second elastic substrate to create a filled bag, wherein the cell assembly comprises a cell pouch, a cell stack in the cell pouch, and one or more tabs extending from inside the pouch to outside the pouch;
b) placing the filled bag into a chamber filled with a working fluid; and
c) loading a working pressure to the working fluid, which applies an isostatic compression to the filled bag, thereby compressing the cell stack in the cell pouch, leading to a densified cell assembly,
wherein the first elastic substrate and the second elastic substrate protect the one or more tabs from damage due to the isostatic compression.