US 12,278,227 B2
Hybrid embedded packaging structure and manufacturing method thereof
Xianming Chen, Guangdong (CN); Lei Feng, Guangdong (CN); Benxia Huang, Guangdong (CN); and Yejie Hong, Guangdong (CN)
Assigned to Zhuhai ACCESS Semiconductor Co., Ltd., Guangdong (CN)
Filed by Zhuhai ACCESS Semiconductor Co., Ltd., Guangdong (CN)
Filed on Jun. 17, 2022, as Appl. No. 17/807,673.
Claims priority of application No. 202110914695.4 (CN), filed on Aug. 10, 2021.
Prior Publication US 2023/0052065 A1, Feb. 16, 2023
Int. Cl. H01L 25/16 (2023.01); H01L 21/48 (2006.01); H01L 23/00 (2006.01); H01L 23/053 (2006.01); H01L 23/538 (2006.01)
CPC H01L 25/167 (2013.01) [H01L 21/4857 (2013.01); H01L 23/053 (2013.01); H01L 23/5383 (2013.01); H01L 23/5384 (2013.01); H01L 23/5386 (2013.01); H01L 24/29 (2013.01); H01L 24/32 (2013.01); H01L 24/48 (2013.01); H01L 24/73 (2013.01); H01L 24/92 (2013.01); H01L 24/45 (2013.01); H01L 24/85 (2013.01); H01L 2224/29099 (2013.01); H01L 2224/32145 (2013.01); H01L 2224/45144 (2013.01); H01L 2224/45147 (2013.01); H01L 2224/48158 (2013.01); H01L 2224/73265 (2013.01); H01L 2224/85399 (2013.01); H01L 2224/92247 (2013.01)] 17 Claims
OG exemplary drawing
 
1. A manufacturing method of a hybrid embedded packaging structure, comprising:
manufacturing a substrate, wherein the substrate comprises a first insulating layer, a conductive copper column penetrating through the first insulating layer, a chip-embedded cavity formed in the first insulating layer and a first circuit layer electrically connected with the conductive copper column;
arranging a supporting member on a bottom of the substrate, wherein the supporting member is configured for pre-fixing an electronic device assembly;
pre-fixing the electronic device assembly on an inner side of the supporting member corresponding to the chip-embedded cavity, wherein the electronic device assembly comprises a first electronic device and a second electronic device, the second electronic device is arranged on a back surface of the first electronic device, a terminal surface of the first electronic device faces the supporting member, and a terminal surface of the second electronic device faces away from the first electronic device;
packaging the electronic device assembly, with a part of the first circuit layer and a terminal of the second electronic device exposed to form a second insulating layer;
removing the supporting member;
manufacturing a second circuit layer on the bottom of the substrate; and
performing wire bonding to connect the terminal of the second electronic device with the first circuit layer, wherein manufacturing the substrate comprises:
preparing a bearing plate, wherein the bearing plate sequentially comprises a core layer, a first metal layer, a second metal layer, an etching barrier layer and a first metal seed layer from bottom to top;
manufacturing a first photoresist layer on a surface of the first metal seed layer, wherein the first photoresist layer is provided with a conductive copper column window and a sacrificial copper column window;
respectively manufacturing a conductive copper column and a sacrificial copper column at positions corresponding to the conductive copper column window and the sacrificial copper column window;
removing the first photoresist layer;
forming the first insulating layer by laminating which covers the copper columns and is thinned to exposed end portions of the conductive copper column and the sacrificial copper column;
manufacturing a second metal seed layer on a surface where the copper columns are exposed;
forming a second photoresist layer by applying a photoresist material on a surface of the second metal seed layer, exposing and developing the photoresist material, and manufacturing a first circuit layer pattern;
electroplating a circuit, and removing the second photoresist layer and an exposed part of the second metal seed layer to form the first circuit layer;
splitting the first metal layer from the second metal layer;
removing the second metal layer, the etching barrier layer and the first metal seed layer;
applying photoresist materials on both sides, exposing and developing the photoresist materials to form a third photoresist layer and a fourth photoresist layer, with the first circuit layer and the conductive copper column being covered and the sacrificial copper column being exposed; and
removing the sacrificial copper column to form the chip-embedded cavity.