US 12,278,186 B2
Ultra-thin diffusion barrier
Zhihong Chen, West Lafayette, IN (US); and Chun-Li Lo, West Lafayette, IN (US)
Assigned to Purdue Research Foundation, West Lafayette, IN (US)
Filed by Purdue Research Foundation, West Lafayette, IN (US)
Filed on Feb. 27, 2022, as Appl. No. 17/681,817.
Application 17/681,817 is a division of application No. 16/438,093, filed on Jun. 11, 2019, granted, now 11,289,423.
Prior Publication US 2022/0189882 A1, Jun. 16, 2022
Int. Cl. H01L 23/532 (2006.01); H01L 21/768 (2006.01)
CPC H01L 23/53238 (2013.01) [H01L 21/76802 (2013.01); H01L 21/76843 (2013.01); H01L 21/76846 (2013.01); H01L 21/76847 (2013.01); H01L 21/76877 (2013.01); H01L 23/53266 (2013.01)] 7 Claims
OG exemplary drawing
 
1. A method of providing a barrier to diffusion of metal into a dielectric in a metal interconnect arrangement, comprising:
forming a damascene trench, including forming a dielectric base, with a trench made therein,
depositing two or more two dimensional diffusion barrier layers formed over the trench,
depositing a conductor layer formed atop the diffusion layer,
wherein the two or more two-dimensional diffusion barrier layers substantially prevent diffusion of constituents of the conductor layer into the dielectric base,
wherein each of the two or more two-dimensional diffusion barrier layers is a polycrystalline material selected from the group consisting of TaSex, TaTex, TiSx, TiSex, TiTex, and TaSx, and wherein x is between 1.5-1.9,
wherein a grain in one of the two or more two-dimensional diffusion barrier layers is misaligned with an adjacent grain in another of the two or more two-dimensional diffusion barrier lavers so that ions from the conductor layer would undergo both grain boundary diffusion and intralayer diffusion in order to diffuse through the boundary layer.