US 12,278,167 B2
Semiconductor die including through substrate via barrier structure and methods for forming the same
Jen-Yuan Chang, Hsinchu (TW); Chia-Ping Lai, Hsinchu (TW); Shih-Chang Chen, Hsinchu (TW); Tzu-Chung Tsai, Hsinchu (TW); and Chien-Chang Lee, Miaoli County (TW)
Assigned to Taiwan Semiconductor Manufacturing Company Limited, Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Company Limited, Hsinchu (TW)
Filed on Aug. 3, 2023, as Appl. No. 18/230,135.
Application 18/230,135 is a division of application No. 17/472,181, filed on Sep. 10, 2021.
Claims priority of provisional application 63/162,970, filed on Mar. 18, 2021.
Prior Publication US 2023/0386972 A1, Nov. 30, 2023
Int. Cl. H01L 23/48 (2006.01); H01L 21/768 (2006.01); H01L 23/498 (2006.01); H01L 23/532 (2006.01); H01L 23/58 (2006.01); H01L 25/065 (2023.01)
CPC H01L 23/481 (2013.01) [H01L 21/76898 (2013.01); H01L 23/49822 (2013.01); H01L 23/53228 (2013.01); H01L 23/53257 (2013.01); H01L 23/585 (2013.01); H01L 25/0657 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method of forming a through-silicon via (TSV) structure, comprising:
forming a die comprising a semiconductor substrate, a substrate oxide layer disposed on a front side of the semiconductor substrate, a barrier line disposed on the substrate oxide layer, dielectric layers disposed on the substrate oxide layer and the barrier line, and a first seal ring that extends in a vertical direction from the barrier line into the substrate oxide layer;
etching a back side of the semiconductor substrate to form a trench that extends through the semiconductor substrate and inside of the first seal ring;
forming a diffusion barrier layer on sidewalls of the trench, such a portion of the substrate oxide layer is disposed between the diffusion barrier layer and the first seal ring in a lateral direction perpendicular to the vertical direction;
forming a seed layer on the diffusion barrier layer, a portion of the barrier line exposed at a bottom of the trench, and the back side of the semiconductor substrate;
forming a TSV material layer on the seed layer; and
performing a planarization process to remove the TSV material layer from the back side of the semiconductor substrate and form the TSV structure.