US 12,278,152 B2
Semiconductor device with cushion structure and method for fabricating the same
Tse-Yao Huang, Taipei (TW)
Assigned to NANYA TECHNOLOGY CORPORATION, New Taipei (TW)
Filed by NANYA TECHNOLOGY CORPORATION, New Taipei (TW)
Filed on Aug. 6, 2022, as Appl. No. 17/882,541.
Prior Publication US 2024/0047286 A1, Feb. 8, 2024
Int. Cl. H01L 23/18 (2006.01); H01L 21/768 (2006.01); H01L 23/522 (2006.01)
CPC H01L 23/18 (2013.01) [H01L 21/76837 (2013.01); H01L 23/5226 (2013.01)] 7 Claims
OG exemplary drawing
 
1. A semiconductor device, comprising:
a substrate comprising a circuit area and a non-circuit area next to the circuit area, wherein the circuit area and the non-circuit area are side-by-side to each other;
a top dielectric layer positioned on the substrate to cover the circuit area and the non-circuit area;
a top interconnector positioned along the top dielectric layer and above the circuit area;
a cushion structure positioned along the top dielectric layer and above the non-circuit area;
a bottom passivation layer positioned on the top dielectric layer, wherein the bottom passivation layer has a bottom passivation layer opening formed on a top surface of the bottom passivation layer;
a top conductive pad positioned in the bottom passivation layer and on the top interconnector, wherein a portion of a top surface of the top conductive pad is exposed from the bottom passivation layer opening of the bottom passivation layer;
a redistribution layer extending from the circuit area to the non-circuit area, wherein the redistribution layer has a first portion extended on the bottom passivation layer and a second portion extended through the bottom passivation layer opening of the bottom passivation layer to contact with the top surface of the top conductive pad;
an external connector positioned on the redistribution layer and above the cushion structure, wherein the cushion structure is positioned directly below the external connector for providing a cushion effect for the external connector, wherein the cushion structure comprises a porous polymeric material;
a connector barrier layer positioned between the external connector and the redistribution layer, wherein the connector barrier layer has a bottom surface in contact with the redistribution layer, wherein a width of the bottom surface of the connector barrier layer and a width of the cushion structure are the same, wherein the top dielectric layer and the bottom passivation layer comprise the same material; and
a top passivation layer positioned on the bottom passivation layer, wherein the top passivation layer has a top passivation layer opening formed on a top surface thereof to expose a portion of the redistribution layer, wherein the connector barrier layer is extended from the top surface of the top passivation layer through the top passivation layer opening to contact with the redistribution layer, wherein the top passivation layer comprises a polymeric material;
wherein the cushion structure comprises:
a bottom cushion layer positioned in the top dielectric layer and comprising the porous polymeric material, wherein the bottom cushion layer is made of an energy-removable material; and
a top cushion layer positioned on the bottom cushion layer, wherein a thickness of the top dielectric layer is equal to a sum of a thickness of the top cushion layer and a thickness of the bottom cushion layer.