US 12,277,850 B1
Automatic foreign object debris inspection system
Stephen S. Boyle, Sacramento, CA (US)
Assigned to Essential Aero, Inc., Rocklin, CA (US)
Filed by Essential Aero, Inc., Rocklin, CA (US)
Filed on Jun. 10, 2022, as Appl. No. 17/837,662.
Claims priority of provisional application 63/209,791, filed on Jun. 11, 2021.
Int. Cl. G08B 21/18 (2006.01); B64C 39/02 (2023.01); G06F 18/24 (2023.01); G06T 7/00 (2017.01); B64U 101/30 (2023.01); H04N 7/18 (2006.01)
CPC G08B 21/182 (2013.01) [B64C 39/024 (2013.01); G06F 18/24 (2023.01); G06T 7/97 (2017.01); B64U 2101/30 (2023.01); G06T 2207/10032 (2013.01); H04N 7/185 (2013.01)] 6 Claims
OG exemplary drawing
 
1. A method for detecting foreign object debris (FOD), the method comprising:
flying an unmanned aerial vehicle (UAV) on a specific flight path near a movement area surface at a specific speed and altitude, the UAV comprising avionics, an airframe, a location sensor, an attitude sensor, an edge processor capable of executing a machine learning model, at least one gimballed camera sensor, electromagnetic interference (EMI) sensor, a passive intermodulation (PIM) sensor, a high-intensity radiated field (HIRF) sensor, and a data connection to the avionics and a ground-based data center;
executing a computer vision application which positions the at least one gimballed camera sensor at specific angles and collects a plurality of images at a plurality of specific locations;
comparing, at the computer vision application, a plurality of baseline images with the plurality of collected images to detect a plurality of anomalies, wherein the plurality of anomalies comprises FOD;
tagging each of the plurality of anomalies with metadata including a GPS location;
transferring the plurality of tagged anomalies to a convolutional neural network for evaluation and classification;
transmitting over the data connection anomalies exceeding a predetermined threshold of duplicate detections in a same geographic location on overlapping images to a cloud service;
sending a notification comprising the plurality of evaluated anomalies exceeding the predetermined threshold to an inspection application on a mobile device; and
generating an alert on the inspection application that FOD has been detected.