US 11,949,002 B2
Semiconductor device and method
I-Hsieh Wong, Hsinchu (TW); Yen-Ting Chen, Taichung (TW); Wei-Yang Lee, Taipei (TW); Feng-Cheng Yang, Zhudong Township (TW); and Yen-Ming Chen, Chu-Pei (TW)
Assigned to Taiwan Semiconductor Manufacturing Company, Ltd., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Company, Ltd., Hsinchu (TW)
Filed on Jun. 13, 2022, as Appl. No. 17/838,649.
Application 17/838,649 is a continuation of application No. 16/382,860, filed on Apr. 12, 2019, granted, now 11,362,199.
Claims priority of provisional application 62/773,320, filed on Nov. 30, 2018.
Prior Publication US 2022/0328661 A1, Oct. 13, 2022
Int. Cl. H01L 29/66 (2006.01); H01L 21/02 (2006.01); H01L 21/306 (2006.01); H01L 21/3065 (2006.01); H01L 21/311 (2006.01); H01L 29/08 (2006.01); H01L 29/78 (2006.01)
CPC H01L 29/66818 (2013.01) [H01L 29/0847 (2013.01); H01L 29/66545 (2013.01); H01L 29/785 (2013.01); H01L 21/02233 (2013.01); H01L 21/02255 (2013.01); H01L 21/30604 (2013.01); H01L 21/3065 (2013.01); H01L 21/31111 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method comprising:
forming a dummy gate on a channel region of a semiconductor fin, the semiconductor fin protruding above an isolation region;
growing a source/drain region in the semiconductor fin adjacent the dummy gate;
depositing an etch stop layer on the source/drain region;
forming an inter-layer dielectric on the etch stop layer;
removing the dummy gate to expose the channel region of the semiconductor fin;
after removing the dummy gate, trimming the channel region by performing a plurality of oxidation and etch cycles, each of the oxidation and etch cycles removing a same amount of the channel region;
after trimming the channel region, forming a metal gate on the channel region, the metal gate extending along a sidewall of the channel region and along a top surface of the isolation region; and
forming a source/drain contact through the inter-layer dielectric and the etch stop layer, the source/drain contact coupled to the source/drain region, wherein the inter-layer dielectric and the etch stop layer are each between the source/drain contact and the metal gate.