US 11,946,146 B2
Coating systems including infiltration coatings and reactive phase spray formulation coatings
Hrishikesh Keshavan, Watervliet, NY (US); Bernard Patrick Bewlay, Niskayuna, NY (US); Jose Sanchez, Niskayuna, NY (US); Margeaux Wallace, Niskayuna, NY (US); Byron Pritchard, Cincinnati, OH (US); and Ambarish Kulkarni, Glenville, NY (US)
Assigned to General Electric Company, Schenectady, NY (US)
Filed by General Electric Company, Schenectady, NY (US)
Filed on May 25, 2021, as Appl. No. 17/329,326.
Application 17/329,326 is a division of application No. 16/208,605, filed on Dec. 4, 2018, granted, now 11,028,486.
Prior Publication US 2021/0277523 A1, Sep. 9, 2021
Int. Cl. C23C 28/04 (2006.01); C23C 18/12 (2006.01); F01D 5/28 (2006.01)
CPC C23C 28/042 (2013.01) [C23C 18/1216 (2013.01); C23C 18/1295 (2013.01); F01D 5/288 (2013.01); F05B 2220/30 (2013.01); F05B 2280/6011 (2013.01); F05D 2230/90 (2013.01)] 14 Claims
OG exemplary drawing
 
1. An article, comprising:
a component having a thermal barrier coating on a surface thereof; and
an infiltration coating within the thermal barrier coating, the infiltration coating comprising solid oxide particles coating a portion of at least some internal pores of the thermal barrier coating, wherein the solid oxide particles are a thermal decomposition product of a liquid solution of a nitrate of one or more of aluminum, gadolinium, yttrium, or strontium; and
a reactive coating on the surface of the thermal barrier coating for reacting with dust deposits on the thermal barrier coating during use of the article, wherein the reactive coating is formed from a phase spray formulation that includes a base ceramic material and a ceramic binder material, wherein each of the base ceramic material and ceramic binder material comprises an earth oxide comprising yttrium, gadolinium, or zirconium, wherein the base ceramic material has a particle size between 1 and 10 μm, wherein the ceramic binder material has a particle size that is less than 1 μm.