US 12,266,687 B2
Semiconductor device and method
Che-Yu Lin, Hsinchu (TW); Ming-Hua Yu, Hsinchu (TW); and Yee-Chia Yeo, Hsinchu (TW)
Assigned to Taiwan Semiconductor Manufacturing Co., Ltd., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsinchu (TW)
Filed on Feb. 11, 2022, as Appl. No. 17/650,712.
Prior Publication US 2023/0261052 A1, Aug. 17, 2023
Int. Cl. H01L 29/08 (2006.01); H01L 21/02 (2006.01); H01L 29/04 (2006.01); H01L 29/66 (2006.01); H01L 29/78 (2006.01)
CPC H01L 29/0847 (2013.01) [H01L 21/0262 (2013.01); H01L 29/045 (2013.01); H01L 29/66795 (2013.01); H01L 29/785 (2013.01); H01L 21/0245 (2013.01); H01L 21/02532 (2013.01); H01L 21/02609 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
forming a fin protruding from a substrate;
forming an isolation region surrounding the fin;
forming a gate structure extending over the fin and the isolation region;
etching the fin adjacent the gate structure to form a recess;
forming a source/drain region in the recess, comprising:
performing a first epitaxial process to grow a first semiconductor material in the recess, wherein the first epitaxial process preferentially forms facet planes of a first crystalline orientation; and
performing a second epitaxial process to grow a second semiconductor material on the first semiconductor material, the second epitaxial process preferentially forms facet planes of a second crystalline orientation that is a different crystalline orientation than the first crystalline orientation, wherein a top surface of the second semiconductor material is above a top surface of the fin, wherein the second semiconductor material has a similar composition as the first semiconductor material; and
forming a source/drain contact on the source/drain region.