US 12,266,563 B2
Enlarging contact area and process window for a contact via
Li-Zhen Yu, New Taipei (TW); Cheng-Chi Chuang, New Taipei (TW); Chih-Hao Wang, Baoshan Township (TW); Yu-Ming Lin, Hsinchu (TW); and Lin-Yu Huang, Hsinchu (TW)
Assigned to Taiwan Semiconductor Manufacturing Company, Ltd., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Company, Ltd., Hsin-Chu (TW)
Filed on Nov. 16, 2023, as Appl. No. 18/511,102.
Application 17/843,116 is a division of application No. 16/822,383, filed on Mar. 18, 2020, granted, now 11,387,140, issued on Jul. 12, 2022.
Application 18/511,102 is a continuation of application No. 17/843,116, filed on Jun. 17, 2022, granted, now 11,854,866.
Prior Publication US 2024/0087949 A1, Mar. 14, 2024
This patent is subject to a terminal disclaimer.
Int. Cl. H01L 21/768 (2006.01); H01L 21/033 (2006.01); H01L 21/311 (2006.01); H01L 21/8234 (2006.01); H01L 23/522 (2006.01); H01L 23/528 (2006.01); H01L 23/532 (2006.01)
CPC H01L 21/76802 (2013.01) [H01L 21/0332 (2013.01); H01L 21/0337 (2013.01); H01L 21/31111 (2013.01); H01L 21/31144 (2013.01); H01L 21/76877 (2013.01); H01L 21/823437 (2013.01); H01L 21/823475 (2013.01); H01L 23/5226 (2013.01); H01L 23/5283 (2013.01); H01L 23/53295 (2013.01)] 20 Claims
OG exemplary drawing
 
1. An integrated chip structure, comprising:
a substrate;
a gate electrode over the substrate;
a spacer structure laterally surrounding the gate electrode;
a conductive via disposed on the gate electrode;
a liner arranged along one or more sidewalls of the spacer structure; and
wherein the conductive via has a bottommost surface that has a larger width than a part of the conductive via that is laterally adjacent to one or more interior sidewalls of the liner.
 
9. An integrated chip structure, comprising:
a substrate;
a gate electrode over the substrate;
a spacer structure surrounding the gate electrode;
a contact via disposed on the gate electrode; and
a liner arranged on one or more sidewalls of the spacer structure, wherein the contact via continuously extends from directly above an upper surface of the liner to directly below a bottom of the liner.
 
17. An integrated chip structure, comprising:
a spacer structure extending along a sidewall of a dielectric structure along an interface extending in a first direction in a plan view;
a hard mask structure separated from the dielectric structure by the spacer structure along a second direction, the first direction being perpendicular to the second direction in the plan view;
a contact via surrounded on opposing sides by the hard mask structure along the first direction; and
a liner comprising a first outer sidewall extending along the first direction along a sidewall of the spacer structure and further comprising a second outer sidewall extending along the first direction along sidewalls of both the hard mask structure and the contact via.