| CPC H01L 23/66 (2013.01) [H01L 21/28575 (2013.01); H01L 21/8252 (2013.01); H01L 23/481 (2013.01); H01L 27/0605 (2013.01); H01L 27/0629 (2013.01); H01L 28/60 (2013.01); H01L 29/2003 (2013.01); H01L 29/205 (2013.01); H01L 29/452 (2013.01); H01L 29/66462 (2013.01); H01L 29/7786 (2013.01); H01L 23/53214 (2013.01); H01L 29/4175 (2013.01); H01L 2223/6616 (2013.01); H01L 2223/6683 (2013.01); H01L 2924/1423 (2013.01)] | 20 Claims |

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1. A process to form an aluminum (Al) based gallium nitride (GaN) monolithic microwave integrated circuit comprises:
providing a substrate having:
a barrier layer that includes an AlGaN material and includes a drain region, a source region, and a gate region; and
a channel layer disposed between a surface of the substrate and the barrier layer, the channel layer including a GaN material;
depositing a gate electrical contact layer on the gate region of the barrier layer, the gate electrical contact layer including a first metallic material that includes Al;
forming a gate electrical contact with the first metallic material of the gate electrical contact layer;
depositing a source and drain electrical contact layer on the drain region and the source region of the barrier layer, the source and drain electrical contact layer including a second complementary metal oxide semiconductor (CMOS)-compatible metallic material that includes Al;
forming a source electrical contact and a drain electrical contact using the second CMOS-compatible metallic material of the source and drain electrical contact layer;
depositing a first amount of an Al-based metal on at least a first portion of the barrier layer and on at least a portion of the source electrical contact;
forming a first electrical feature from the first amount of the Al-based metal;
depositing a second amount of the Al-based metal on at least a second portion of the barrier layer and on at least a portion of the drain electrical contact; and
forming a second electrical feature from the second amount of the Al-based metal.
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