| CPC A47C 27/15 (2013.01) [A47C 27/20 (2013.01); B02C 18/225 (2013.01); B66C 19/02 (2013.01)] | 19 Claims |
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1. A rotary drum system for formation of a gel infused pliant foam body, comprising:
a gel heating metal table;
a gel heating metal table cover;
a plurality of pliant foam core bodies;
an overhead double-beam bridge crane;
a rotary drum anchorage conveyor frame;
a rack and pinion motor;
a rotary drum;
a rotary drum motor;
a dual gripping effector;
a gel position sensor;
a timer;
an exhaust hood;
a heated gel infused pliant foam core body lift;
a heated get infused pliant foam core body resting and transport table;
the gel heating metal table, comprising:
a metal table structure having a rectangular shape configured with a multi-metal composite supported by four insulated metal columns including a first front insulated table metal column, a second front insulated table metal column, a first back insulated table metal column, a second back insulated table metal column, a flat metal table peripheral rim, a flat metal table bottom, a front facing flat metal wall, a rear facing flat metal wall, a first lateral flat metal side wall, an opposing second lateral flat metal side wall, wherewith a metal gel basin is formed therein;
wherein the first lateral flat metal side wall includes a first roller track configured with a first track depth and a first track width, and the opposing second lateral flat metal side wall includes a second roller track configured with a second track depth and a second track width equal to the first track depth and the first track width;
wherein the metal gel basin includes a cavity to contain a predetermined volume of gel incorporated in a gel bath, wherein the metal gel basin is configured with a metal gel basin floor supported by a metal gel basin bottom wall bound by four upright perimetric metal walls providing a peripheral top metal rim to the metal gel basin, the four upright perimetric metal walls including a front interior facing metal gel basin wall, a rear interior facing metal gel basin wall, and two interior lateral facing metal gel basin
walls, a first interior lateral metal gel basin side wall and a second interior lateral metal gel basin side wall enclosing the gel in the gel bath wherein the cavity is configured with a cavity opening dimensioned to receive any one of a pliant foam core body of the plurality of pliant foam core bodies circumferentially mounted on the rotary drum;
wherein the metal gel basin bottom wall of the metal gel basin of the gel heating metal table includes a multilayered composite core configured therein with a non-naturally occurring ion-intercalated Mxene film, wherein the multilayered composite core includes a superior composite and an inferior composite configured with the non-naturally occurring ion-intercalated Mxene film layered therebetween the superior composite and the inferior composite of the multilayered composite core of the metal gel basin to provide enhanced electrical conductivity to the metal gel basin floor;
wherein the superior composite of the multilayered composite core of the metal gel basin bottom wall includes three layers, a first layer including a superior stainless steel plate, a second layer including a superior ultra-high-temperature ceramic plate, a third layer including a superior copper sheet wherein each of the superior stainless steel plate and the superior ultra-high-temperature ceramic plate, and the superior copper sheet are each dimensioned with an equal surface area having an equal square footage;
wherein the superior stainless steel plate is disposed having an exterior facing superior stainless steel wall and an interior facing superior stainless steel wall wherein the exterior facing superior stainless steel wall having a first surface area is configured being positioned to provide an entire surface area of the metal gel basin floor of the metal gel basin of the gel heating metal table to generate thermoconductive stability to the metal gel basin floor as the gel is being heated to 380° F. within the metal gel basin of the gel heating metal table;
wherein the inferior composite of the metal gel basin bottom wall includes three layers, a first layer including an inferior stainless steel plate, a second layer including an inferior ultra-high-temperature ceramic plate, a third layer including an inferior copper sheet, wherein each of the inferior stainless steel plate wherein the inferior ultra-high-temperature ceramic plate, and the inferior copper sheet are each dimensioned with an equal surface area having equal square footage;
wherein the inferior stainless steel plate is disposed having an exterior facing inferior stainless steel wall and an interior facing inferior stainless steel wall wherein the exterior facing inferior stainless steel wall is disposed facing and parallel to a floor of an industrial work area where the rotary drum system for the formation of the gel infused pliant foam body is being operated and housed;
wherein the non-naturally occurring ion-intercalated Mxene film can be selected from the group of a non-naturally occurring ion-intercalated Mxene film comprising: a non-naturally occurring copper (Cu) ion-intercalated Mxene film and a non-naturally occurring aluminum (AL) ion-intercalated Mxene film;
a dual gel supply pipe system, including a gel supply well, a gel extruder system, a main gel supply pipe, a first tributary gel supply pipe, and a second tributary gel supply pipe operationally fluidly connected to provide a dual stream of gel to the metal gel basin of the gel heating metal table regulated by a variable frequency drive pump configured within the gel supply well being actuated by an ON-OFF operating mode switch operationally electrically connected to an electrical power supply;
wherein a first gel supply pipe inlet port is disposed at a central portion of the front facing flat metal wall of the gel heating metal table therethrough the front interior facing metal gel basin wall of the metal gel basin configured compatible with the first tributary gel supply pipe fluidly connected to the main gel supply pipe fluidly connected to the gel supply well fluidly connected to the gel extruder system to enable a first stream of gel to flow into the metal gel basin therethrough the first gel supply pipe inlet port of the metal gel basin and a second gel supply pipe inlet port is disposed at a central portion of the rear facing flat metal wall of the gel heating metal table therethrough the rear interior facing metal gel basin wall of the metal gel basin configured compatible with the second tributary gel supply pipe fluidly connected to the main gel supply pipe fluidly connected to the gel supply well fluidly connected to the gel extruder system to enable a second stream of gel to flow into the metal gel basin therethrough the second gel supply pipe inlet port disposed at the central portion of the rear facing flat metal wall of the metal gel basin;
wherein the first tributary gel supply pipe and the second tributary gel supply pipe facilitates simultaneous passing of the first stream of gel and the second stream of gel to flow from the front interior facing wall to the rear interior facing metal gel basin wall of the metal gel basin at a speed of flow to create turbulence to mix the gel within the metal gel basin and to maintain a homeostasis of a 380° F. heated liquid gel streamed therein the metal gel basin wherein control of a flow of the first stream of gel therethrough the first tributary gel supply pipe being controlled by a first valve operationally configured on the first tributary gel supply pipe and wherein control of a flow of the second stream of gel therethrough the second tributary gel supply pipe is controlled by a second valve operationally configured on the second tributary gel supply pipe proximate to the main gel supply pipe;
an at least one planar heater device including two electrodes being electrically conductive is connected to the electrical power supply byway of an electrical conduit wherein the electrical conduit is insulated in a non-electric conductive ultrahigh molecular weight polyethylene tube wherein the at least one planar heater device is mounted externally to an exterior surface of the flat metal table bottom of the gel heating metal table by which a controlled temperature is generated to enable a flow and transfer of heat to the metal gel basin bottom wall therethrough to the metal gel basin floor of the metal gel basin by way of thermal conduction whereby a controlled temperature is regulated by a temperature controller operatively electrically connected to the at least one planar heater device;
the gel heating metal table cover is manufactured with a steel plate welding table top cover configured with a at least six solid 10-gauge cover panels having a top steel wall, a bottom steel wall, a first steel side wall, and a second steel side wall wherein the first steel side wall includes two peripheral metal wheels, a first front peripheral metal wheel and a first rear peripheral metal wheel wherein the first front peripheral metal wheel and the first rear peripheral metal wheel axially aligned wherein each of the first front peripheral metal wheel and the first rear peripheral metal wheel are configured with a first wheel depth and first wheel width capable of being rollably inserted therein the first roller track of the gel heating metal table, and the second steel side wall includes two peripheral metal wheels including a second front peripheral metal wheel and a second rear peripheral metal wheel axially aligned wherein the second front peripheral metal wheel is configured with a second wheel depth and a second wheel width capable of being rollably inserted therein the second roller track of the gel heating metal table such that the gel heating metal table cover can be rolled-on in a forward motion to cover the metal get basin of the get heating metal table wherein when the get heating metal table is not in use and can be rolled-off in a reverse direction to uncover the metal gel basin wherein when the metal gel basin of the get heating metal table is in use;
wherein the gel heating metal table cover includes a removeable weighted rubber mat to safeguard a user against touching a heated surface of the gel heating metal table;
the pliant foam core body having a leading end and a trailing end wherein the pliant foam core body is capable of circuitous bending into a circumferential shape having a pliant foam core body thickness, a pliant foam core body length, and a pliant foam core body width, a pliant foam core body square footage, a top pliant foam core body portion and a bottom pliant foam core body portion wherein the top pliant foam core body portion and bottom pliant foam core body portion being porous and joined by two lateral porous side walls, a first lateral porous side wall and an opposing second lateral porous side wall and two longitudinal porous side walls, a front longitudinal porous side wall, and a rear longitudinal porous side wall wherein the top pliant foam core body portion includes a first square footage and the bottom pliant foam core body portion includes a second square footage wherein the second square footage is equal to the first square footage of the top pliant foam core portion of the pliant foam core body;
wherein a series of a plurality of extended cubes are configured within the top pliant core body portion of the pliant foam core body wherein each of the plurality of extended cubes of the series of the plurality of extended cubes are configured equally sized and being symmetrically disposed an equal distance from each other aligned in a plurality of rows and a plurality of columns interconnected by a plurality recessed channels bordered by an adjourned peripheral rim, wherein each of the plurality of extended cubes is configured with an exterior cube surface, a cube thickness which is less than the thickness of the pliant foam core body and wherein the bottom pliant foam core body portion includes a thickness less than the cube thickness;
the overhead double-beam bridge crane, comprising:
four upright metal box columns, a first upright metal box column, a second upright metal box column, a third upright metal box column, a fourth upright metal box column, a first metal link beam, a second metal link beam, wherein a front end of the first metal link beam is fixedly attached to a top end of the first upright metal box column by way of a first bolted column end cap plate and a rear end of the first metal link beam is fixedly attached to a top end of the third upright metal box column byway of a second bolted column end cap plate, wherein a front end of the second metal link beam is fixedly attached to a top end of the second upright metal box column by way of a third bolted column end cap plate and a rear end of the second metal link beam is fixedly attached to a top end of the fourth upright metal box column byway of a fourth bolted column end cap plate;
two I-beam bridges including a front I-beam bridge and a rear I-beam bridge positioned a predetermined distance apart and parallel to each other fixedly attached oriented oligomeric to the first metal link beam and the second metal link beam;
a first end of the front I-beam bridge is fixedly attached by way of a first bolted I-beam end plate to a first end stop disposed at the front end of the first metal link beam and an opposing second end of the front I-beam bridge is fixedly attached to a second end stop disposed at the front end of the second metal link beam by way of a second bolted I-beam end plate, a first end of the rear I-beam bridge is fixedly attached to a third end stop disposed at the rear end of the first metal link beam by way of a third bolted I-beam end plate and an opposing second end of the rear I-beam bridge is fixedly connected to a fourth end stop disposed at the rear end of the second metal link beam by way of a fourth bolted I-beam end plate whereby a unified major framed open space is circumscribed to abide the rotary drum;
the rotary drum anchorage conveyor frame to support the rotary drum, comprising:
a lower conveyor frame and an upper conveyor frame fixedly joined coplanar to each other configured having a rectangular shaped structure being disposed in a transverse plane whereby a unified minor framed open space is circumscribed within the unified major framed open space wherein a unified duple framed open space is formed to abide for the rotary drum;
wherein the lower conveyor frame of the rotary drum anchorage conveyor frame and the upper conveyor frame of the rotary drum anchorage conveyor frame includes a conjunct frame;
wherein the conjunct frame includes a front joist and a rear joist being horizontally oriented a parallel distance from each other, a first lateral side joist, an opposing second lateral side joist being perpendicularly oriented relative to the front joist and the rear joist, respectively;
wherein the front joist and the rear joist are each fixedly attached to the first lateral side joist and the opposing second lateral side joist by way of four 90° cast aluminum channel joiner fitting connectors whereby four cast aluminum corners of the conjunct frame are formed;
wherein the lower conveyor frame includes a front cross bar, a rear cross bar, and four lower support posts vertically oriented, including a first lower support post, a second lower support post, a third lower support post, and a fourth lower support post configured with corresponding four lifting masts being vertically oriented, including a first lifting mast, a second lifting mast, a third lifting mast, and a fourth lifting mast wherein the front cross bar and the rear cross bar being horizontally oriented a distance apart from each other such that the front cross bar is a first vertical distance plumb to the front joist of the conjunct frame and the rear cross bar is a second vertical distance plumb to the rear joist of the conjunct frame;
wherein the first lower support post of the lower conveyor frame is fixed vertically aligned to the first overhead metal post of the upper conveyor frame, wherein the first lower support post includes a superior end and an inferior end wherein the inferior end of the first lower support post is fixedly bolted immediate to a first end of the front cross bar of the lower conveyor frame by way of a first iron face plate wherein the superior end of the first lower support post is a first unfixed end with at least one foot of freedom relative to the first overhead metal post of the upper conveyor frame allowing the lower conveyor frame to be lifted and lowered relative to the upper conveyor frame by way of the first rack and pinion gear system of the rack and pinion gear system thereby enabling the rotary drum to be lifted and lowered into the gel bath contained therein the metal get basin of the get heating metal table;
wherein the second lower support post of the lower conveyor frame is fixed congruent to the second overhead metal post of the upper conveyor frame, wherein the second lower support post includes a superior end and an inferior end wherein the inferior end of the second lower support post is fixedly bolted immediate to the second end of the front cross bar of the lower conveyor frame by way of a second iron face plate wherein the superior end of the second lower support post is a second unfixed end with at least one foot of freedom relative to the second overhead metal post of the upper conveyor frame allowing the lower conveyor frame to be lifted and lowered relative to the upper conveyor frame by way of the second rack and pinion gear system synchronously with the first rack and pinion gear system;
wherein the third lower support post of the lower conveyor frame is fixed congruent to the third overhead metal post, wherein the third lower support post includes a superior end and an inferior end wherein the inferior end of the third lower support post is fixedly bolted to a first end of the rear cross bar of the lower conveyor frame by way of a third iron face plate wherein the superior end of the third lower support post is a third unfixed end with at least one foot of freedom relative to the third overhead metal post of the upper conveyor frame allowing the lower conveyor frame to be lifted and lowered relative to the upper conveyor frame by way of the third rack and pinion gear system synchronously with the first rack and pinion gear system and the second rack and pinion thereby enabling the rotary drum to be lifted and lowered into the gel bath contained therein the metal gel basin of the gel heating metal table;
wherein the fourth lower support post of the lower conveyor frame is fixed congruent to the fourth overhead metal post of the upper conveyor frame, where the fourth lower support post includes a superior end and an inferior end wherein the inferior end of the fourth lower support post is fixedly bolted immediate to a second end of the rear cross bar of the lower conveyor frame by way of a fourth iron face plate wherein the superior end of the fourth lower support post is an unfixed end with at least one foot of freedom relative to the fourth overhead metal post of the upper conveyor frame allowing the lower conveyor frame to be lifted and lowered relative to the upper conveyor frame byway of the rack and pinion gear system thereby enabling the rotary drum to be lifted and lowered into the gel bath contained therein the metal gel basin of the gel heating metal table;
wherein the upper conveyor frame includes the four overhead metal posts which are vertically oriented, including the first overhead metal post, the second overhead metal post the third overhead metal post the fourth overhead metal post wherein the first overhead metal post of the upper conveyor frame includes a distal end and a proximal end wherein the distal end of the first overhead metal post is fixedly bolted to a first corresponding portion of the front I-beam bridge by way of a first plain push trolly having a first set of two cast iron wheels being rivet locked byway of welding a first pair of mounting button rivets to each side of the first plain push trolly to prevent movement of the first plain push trolley along the front I-beam bridge wherein the proximal end of the first overhead metal post is fixedly bolted to a first end of the front joist of the conjunct frame by way of a first steel to steel strong tie;
wherein, the second overhead metal post of the upper conveyor frame is positioned coaxial to the second lower support post of the lower conveyor frame, wherein a distal end of the second overhead metal post is fixedly bolted to a second corresponding portion of the front I-beam bridge byway of a second plain push trolley having a second set of two cast iron wheels being rivet locked byway of welding a second pair of mounting button rivets to each side of the second plain push trolly to prevent movement of the second plain push trolley along the front I-beam bridge and a proximal end of the second overhead metal post is fixedly bolted to a second end of the front joist of the conjunct frame by way of a second steel to steel strong tie;
wherein, the third overhead metal post is positioned coaxial to the third lower support post of the lower conveyor frame wherein a distal end of the third overhead metal post is fixedly bolted to a first corresponding portion of the rear I-beam bridge by way of a third plain push trolley having a third set of two cast iron wheels being rivet locked byway of welding a third pair of mounting button rivets to each side of the third plain push trolly to prevent movement of the third plain push trolley along the rear I-beam bridge and a proximal end of the third overhead metal post is fixedly bolted to a first end of the rear joist of the conjunct frame by way of a third steel to steel strong tie;
wherein the fourth overhead metal post is positioned coaxial to the fourth lower support post of the lower conveyor frame, wherein a distal end of the fourth overhead metal post is fixedly bolted to a second corresponding portion of the rear I-beam bridge by way of a fourth plain push trolley having a fourth set of two cast iron wheels being rivet locked by way of welding a fourth pair of mounting button rivets to each side of the fourth plain push trolly to prevent movement of the fourth plain push trolley along the rear I-beam bridge and a proximal end of the fourth overhead metal post is fixedly bolted to a second end of the rear joist of the conjunct frame by way of a fourth steel to steel strong tie;
wherein each of the four lifting masts of the lower conveyor frame, the first lifting mast, the second lifting mast, the third lifting mast, the fourth lifting mast is vertically oriented aligned adjacent to each of the four corresponding four lower support posts;
wherein the first lifting mast is integrated with a first rack and pinion gear system, the second lifting mast is integrated with a second rack and pinion gear system, the third lifting mast is integrated with a third rack and pinion gear system, and the fourth lifting mast is integrated with a fourth rack and pinion gear system;
wherein each of the rack and pinion gear systems includes, a lift carriage, a gear rack mechanically operative with a mateable pinion, mechanically operatively connected to a first lateral pinion axle and a second lateral pinion axle wherein each of the lift carriages includes the gear rack which is vertically telescopically oriented therein a first linear guide, and a second linear guide, of each of the lift carriages to engage with a plurality of gear rack teeth configured within each of the gear racks of each the lift carriages wherein each of the gear rack has an upward end and a downward end;
wherein each of the mateable pinions is configured with a plurality of pinion teeth circumferentially aligned around a pinion crown to enable an operable rotatable mesh between each of a corresponding plurality of gear rack teeth of each of the gear racks of each of the first rack and pinion gear system, the second rack and pinion gear system, the third rack and pinion gear system, the fourth rack and pinion gear system wherein each of the mateable pinions include a pinion borehole transversely configured therethrough each of the pinon crowns;
wherein each of the first lifting mast of the first lower support post, the second lifting mast of the second lower support post, the third lifting mast of the third lower support post, the fourth lifting mast of the fourth lower support post is integrated with a rack and pinion gear system including a first rack and pinion gear system, a second rack and pinion gear system, a third rack and pinion gear system, a fourth rack and pinion gear system, respectively;
wherein each of the rack and pinion gear systems includes, a lift carriage, a gear rack mechanically operative with a mateable pinion, mechanically operatively connected to a first lateral pinion axle and a second lateral pinion axle;
wherein each of the lift carriages includes a gear rack which is vertically telescopically oriented therein a first linear guide and a second linear guide of each of the lift carriages to engage with a plurality of gear rack teeth configured within each of the gear racks of the lift carriages wherein each of the gear rack has an upward end and a downward end;
wherein each of the mateable pinions is configured with a plurality of pinion teeth circumferentially aligned around a pinion crown to enable an operable rotatable mesh between each of a corresponding plurality of gear rack teeth of each of the gear racks of each of the first rack and pinion gear system, the second rack and pinion gear system, the third rack and pinion gear system, the fourth rack and pinion gear system wherein each of the mateable pinions include a pinion borehole transversely configured therethrough each of the pinon crowns;
wherein the first lateral pinion axle is positioned a first vertical plumb distance below and parallel to the first lateral side joist of the conjunct frame of the rotary drum anchorage conveyor frame and the second lateral pinion axle is positioned a second vertical plumb distance below and parallel to the opposing second lateral side joist of the conjunct frame of the rotary drum anchorage conveyor frame wherein the second vertical plumb distance is equal to the first vertical plumb distance;
wherein a first end of the first lateral pinion axle is rotationally coupled to a first pinion borehole of a first mateable pinion of a first gear rack of the first rack and pinion gear system integrated with the first lower support post and a second end of the first lateral pinion axle is rotationally coupled to a third pinion borehole of a third gear rack of the third rack and pinion gear system integrated with the third lower support post, and a first end of the second lateral pinion axle is rotationally coupled to a second pinion borehole of a second mateable pinion of a second gear rack of the second rack and pinion gear system integrated with the second lower support post and a second end of the second lateral axle is rotationally coupled to a fourth pinion borehole of a fourth mateable pinion of a fourth gear rack of the fourth rack and pinion gear system integrated with the fourth lower support post such that as the rotary drum is lowered and lifted wherein the first lateral pinion axle and the second lateral pinion axle synchronously causes the first mateable pinion and the third mateable pinion, the second mateable pinion and the fourth mateable pinion to rotate in unison enabling the operable rotatable mesh between each of a first plurality of pinion teeth of a first mateable pinion and a first plurality of gear rack teeth of the first gear rack of the first rack and pinion gear system, a second plurality of pinion teeth of a second mateable pinion and a second plurality of gear rack teeth of the second gear rack of the second rack and pinion gear system, a third plurality of pinion teeth of a third mateable pinion and a third plurality of gear rack teeth of the third gear rack of the third rack and pinion gear system, a fourth plurality of pinion teeth of a fourth mateable pinion and a fourth plurality of gear rack teeth of a fourth gear rack of the fourth rack and pinion gear system, in a vertical direction from each of the four gear racks downward end to each of their upward end or from each of the four gear racks upward end to each of their downward end;
wherein the rack and pinion motor in operation is implemented to lower the rotary drum in a downward vertical direction towards the metal gel basin of the gel heating lift-table and to lift the rotary drum in a reverse upward vertical direction away from the gel basin wherein the rack and pinion motor is controlled by a dual direction rack and pinion actuator having a down-control knob to cause the rotary drum to be lowered in a downward vertical direction into the gel bath within the metal gel basin and an up-control knob to control a reverse movement of an upward vertical direction to lift the rotary drum in a position away from the metal gel basin;
the rack and pinion motor includes a rack and pinion motor body permanently affixed on a rack and pinion motor support body wherein the rack and pinion motor support body includes a rack and pinion motor central support aperture wherein the rack and pinion motor body is permanently affixed to the front joist of the conjunct frame of the rotary drum anchorage conveyor frame proximate to the opposing second lateral side joist of the conjunct frame operationally connected to the second mateable pinion of the second gear rack of the second rack and pinion gear system;
wherein the rack and pinion motor includes a rack and pinion electrical gear box operably electrically wired to an electrical power source via a rack and pinion cable electrical cable concurrently operably electrically wired to a rack and pinion motor drive integrally connected to a first rack and pinion output shaft which is coaxial to a first rack and pinion axle wherein a terminal end of the first rack and pinion axle provides a first rack and pinion sprocket mount whereon a first rack and pinion sprocket is mounted thereon;
a rack and pinion actuating cylinder permanently bolted to the second lower support post proximate to the rack and pinion motor including a second rack and pinion output shaft which is coaxial to a second rack and pinion axle wherein a terminal end of the second rack and pinion axle provides a second rack and pinion sprocket mount whereon a second rack and pinion sprocket is mounted thereon wherewith a rack and pinion drive chain is operationally mechanically rotationally engages the first rack and pinion sprocket and the second rack and pinion sprocket wherein the first rack and pinion sprocket is guarded by a first rack and pinion actuating cylinder disc and the second rack and pinion sprocket is guarded by a second rack and pinion actuating cylinder disc;
four spring balancers to maintain a stable position of the rotary drum wherein each of the four spring balancers is configured with a fixed drum having an immobilized rotation, a rigid steel rigid steel wire rope having a pre-set distance of 1.5 meters, and a prone pull weight of 15-25 kg capacity range such that the rotary drum can be balanced in a posited plane parallel in relation to the metal gel basin of the gel heating metal table to prevent distortion of each of an infused gel layer on each of the pliant foam core body of the plurality of pliant foam core bodies;
wherein a first spring balancer includes a first end and a second end wherein the first end includes a first hook connector which is rigidly attached by way of a first bolted flanged metal face plate to a first corner of the front joist of the conjunct frame of the rotary drum anchorage conveyor frame and the second end of the first spring balancer includes a first rigid steel wire rope having a first carabiner snap clip which is rigidly coupled to a first stainless steel square plate eye hook fixedly attached to a corresponding first corner of the front cross bar of the rotary drum anchorage conveyor frame;
wherein a second spring balancer includes a first end and a second end wherein the first end includes a second hook connector which is rigidly attached by way of a second bolted flanged metal face plate to a second corner of the front joist of the conjunct frame of the rotary drum anchorage conveyor frame and the second end of the second spring balancer includes a second rigid steel wire rope having a second carabiner snap clip which is rigidly coupled to a second stainless steel square plate eye hook fixedly attached to a corresponding second corner of the front cross bar of the rotary drum anchorage conveyor frame;
wherein a third spring balancer includes a first end and a second end wherein the first end includes a third hook connector which is rigidly attached byway of a third bolted flanged metal face plate to a first corner of the rear joist of the conjunct frame of the rotary drum anchorage conveyor frame and the second end of the third spring balancer includes a third rigid steel wire rope having a third carabiner snap clip which is fixedly coupled to a third stainless steel square plate eye hook fixedly attached to a corresponding first corner of the rear cross bar of the rotary drum anchorage conveyor frame;
wherein a fourth spring balancer includes a first end and a second end wherein the first end includes a fourth hook connector which is rigidly attached byway of a fourth bolted flanged metal face plate to a second corner of the rear joist of the conjunct frame of the rotary drum anchorage conveyor frame and the second end of the third spring balancer includes a fourth rigid steel wire rope having a fourth carabiner snap clip which is rigidly coupled to a fourth stainless steel square plate eye hook fixedly attached to a corresponding second corner of the rear cross bar of the rotary drum anchorage conveyor frame;
a lateral axle support beam manufactured with steel having a longitudinal length, a front end and a rear end, the front end of the lateral axle support beam is permanently bolted to the second end of the front cross bar of the rotary drum anchorage conveyor frame by way of a first 90° steel beam clamp and the rear end of the lateral axle support beam is permanently bolted to the second end of the rear cross bar of the rotary drum anchorage frame byway of a second 90° steel beam clamp;
wherein the rotary drum is moveably aligned vertically above the metal gel basin, the rotary drum includes a circumferential metal drum casing along a longitudinal axis having a first planar circular side wall and a second planar circular side wall at opposed longitudinal ends, a first longitudinal end and a second longitudinal end, separated by a first longitudinal length, the circumferential metal drum casing defining an interior hollow cylindrical volume wherein the rotary drum includes a longitudinal cut-out spanning a second longitudinal length from the first planar circular side wall to the second planar circular side wall wherein the second longitudinal length of the longitudinal cut-out is measured being less than the first longitudinal length of the circumferential metal drum casing of the rotary drum;
wherein the longitudinal cut-out includes a top rim, a bottom rim, integrally configured with a first marginal side wall and a second marginal side wall wherein the first marginal side wall is proximate to the first planar circular side wall of the circumferential metal drum casing of the rotary drum and the second marginal side wall is proximate to the second planar circular side wall of the circumferential metal drum casing of the rotary drum;
wherein the first planar circular side wall includes a first recessed rotary drum frame including a first set of six triangular cut-outs disposed about a first central annular ring and wherein the second planar circular side wall includes a second recessed rotary drum frame including a second set of six triangular cut-outs disposed around a second central annular ring wherein the first set of six triangular cut-outs and the second set of triangular cut-outs provide circulation of ambient air to prevent overheating of the interior hollow cylindrical volume of the rotary drum;
wherein the dual gripping effector comprising:
a first gripping effector comprising:
a first master rigid plate;
a first handle operationally connected to a first all-thread encased in a first compression spring;
a second handle operationally connected to a second all-thread encased in a second compression spring;
a first gripping jaw; and
a second gripping jaw;
a second gripping effector comprising:
a second master rigid plate;
a third handle operationally connected to a third all-thread encased in a third compression spring;
a fourth handle operationally connected to a fourth all-thread encased in a fourth compression spring;
wherein the first all-thread and the third all-thread are counterparts to each other and the second all-thread and the fourth all-thread are counterparts to each other such that the first all-thread and the third all-thread are operationally implemented in synchrony with each other;
the first gripping jaw; and
the second gripping jaw;
wherein the first master rigid plate is permanently bolted to a central portion of the first planar circular side wall of the circumferential metal drum casing of the rotary drum
wherein the first master plate is configured having a rectangular shape including a top edge, a bottom edge, a first side edge and a second side edge wherein the first master rigid plate rigidly supports the first all-thread and the second all-thread;
wherein the first all-thread is operationally telescopically arranged to slide within a first barrel bolt being affixed to a first side portion of the first master rigid plate;
wherein the first all-thread includes a first elongated shaft having a first shaft top portion having a first shaft top portion vertical length and a first shaft bottom portion having a first shaft bottom portion vertical length, respectively;
wherein the first shaft top portion of the first elongated shaft of the first all-thread includes a first 180° rotation steel pipe joint which is operationally mechanically coupled to the first handle of the first gripping effector by way of a first rotary bolt wherein the first handle includes a first casing grip;
wherein the first shaft bottom portion of the first elongated shaft of the first all-thread is encircled with a first compression spring extending the first shaft bottom portion vertical length of the first elongated shaft wherein a first terminal distal end of the first shaft bottom portion as one with a corresponding distal end of the first compression spring is bolted and threaded therethrough a top wall aperture of a top wall of a first rolled steel square tubing;
wherein the first gripping jaw is removably affixed to a bottom wall of the first rolled steel square tubing byway of a first steel rod having a proximal end and a distal end wherein the proximal end of the first steel rod is removably threaded and bolted therethrough a bottom wall aperture of the bottom wall of the first rolled steel square tubing;
wherein the distal end of the first steel rod extends downward therethrough a first open marginal side edge of the first longitudinal end of the longitudinal cut-out of the circumferential metal drum casing of the rotary drum wherein a terminal edge of the distal end of the first steel rod is integrally welded plumb to a first congruent interior portion of the first gripping jaw of the dual gripping effector interconnecting the first elongated shaft of the first gripping effector with the first gripping jaw;
wherein the first 180° rotation steel pipe joint of the first handle of the first gripping effector allows for an operable mechanical rotation of the first handle about a first shaft top header of the first shaft top portion of the first elongated shaft of the first all-thread to actuate a downward movement and an upward movement of the first gripping jaw of the dual gripping effector;
wherein the first gripping jaw of the dual gripping effector is configured with a first top margin portion and a first bottom margin portion;
wherein the first top margin portion of the first gripping jaw is integrally configured with a first semi-annular foot bordered with a first rigged teeth edge, wherein the first semi-annular foot includes a first longitudinal foot length equal to the first longitudinal length of the circumferential metal drum casing of the rotary drum wherein the first semi-annular foot curves towards the circumferential metal drum casing such that the first rigged teeth edge of the first griping jaw is oriented in an upward direction facing the circumferential metal drum casing of the rotary drum;
wherein the first bottom margin portion of the first gripping jaw includes a first smooth straight edge integrally confluently configured a first semi-annular distance from the first rigged teeth edge of the first gripping jaw wherein the first smooth straight edge of the first gripping jaw extends horizontally and parallel equal to the first longitudinal foot length of the first rigged teeth edge of the first gripping jaw;
wherein the second all-thread is operationally telescopically arranged to slide therein a second barrel bolt affixed to the first master rigid plate at or about 2.00-4.00 inches congruent to the right of the first all-thread having the second barrel bolt affixed to the first master rigid plate, wherein the second all-thread includes a second elongated shaft having a second shaft top portion and a second shaft bottom portion wherein the second shaft top portion is configured with a second shaft top portion vertical length equal to the first top shaft portion vertical length of the first elongated shaft and the second shaft bottom portion is configured with a second shaft portion vertical length equal to the first shaft bottom portion vertical length;
wherein the second shaft top portion of the second elongated shaft of the second all-thread includes a second 180° rotation steel pipe joint which is operationally mechanically coupled to the second handle of the second gripping effector by way of a second rotary bolt wherein the second handle includes a second casing grip;
wherein the second shaft bottom portion of the second elongated shaft of the second all-thread is encircled with a second compression spring extending the vertical length of the second shaft bottom portion of the second elongated shaft wherein a second terminal distal end of the second shaft bottom portion as one with a corresponding distal end of the second compression spring is bolted and threaded therethrough a top wall aperture of a top wall of a second rolled steel square tubing;
wherein the second gripping jaw is removably affixed to a bottom wall of the second rolled steel square tubing byway of a second steel rod having a proximal end and a distal end wherein the proximal end of the second steel rod is removably threaded and bolted therethrough a bottom wall aperture of the bottom wall of the second rolled steel square tubing;
wherein the second steel rod extends downward therethrough a second open marginal side edge of the first longitudinal end of the longitudinal cut-out of the circumferential metal drum casing of the rotary drum wherein the second open marginal side edge is disposed parallel at or about 2.0 inches from the first open marginal side edge wherein the distal end of the second steel rod is integrally welded plumb to a first congruent marginal interior portion of the second gripping jaw of the dual gripping effector interconnecting the second elongated shaft to the second gripping jaw;
wherein the second 180° rotation steel pipe joint of the first gripping effector allows for the operable mechanical rotation of the second handle about a second shaft top header of the second elongated shaft of the second all-thread to actuate a downward movement and an upward movement of the second gripping jaw of the dual gripping effector;
wherein the second gripping jaw is integrally configured with a second top margin portion and a second bottom margin portion;
wherein the second bottom margin portion of the second gripping jaw includes a second semi-annular foot bordered with a second rigged teeth edge, wherein the second semi-annular foot includes a longitudinal length equal to the longitudinal length of the circumferential metal drum casing of the rotary drum wherein the second semi-annular foot curves downward towards the circumferential metal drum casing of the rotary drum such that the second rigged teeth edge of the second griping jaw is oriented in a downward direction facing the circumferential metal drum casing of the rotary drum;
wherein the second top margin portion of the second gripping jaw includes a second smooth straight edge integrally confluently configured a second semi-annular distance from the second rigged teeth edge of the second gripping jaw wherein the second semi-annular distance is equal to the first semi-annular distance wherein the second smooth straight edge of the second gripping jaw extends horizontally and parallel equal to the longitudinal length of the second rigged teeth edge of the second gripping jaw wherein the second smooth straight edge of the second gripping jaw is oriented facing the first smooth straight edge of the first gripping jaw;
wherein the second gripping effector includes the second master rigid plate having a rectangular shape including a top edge, a bottom edge, a first side edge and a second side edge wherein the second master rigid plate is bolted to a central portion of the second planar circular side wall of the circumferential metal drum casing of the rotary drum wherein the second gripping effector includes the third all-thread and the fourth all-thread;
wherein the third all-thread is operationally telescopically arranged to slide therein a third barrel bolt to a first side portion of the second master rigid plate;
wherein the third all-thread includes a third elongated shaft having a third shaft top portion and a third shaft bottom portion wherein the third shaft top portion is configured with a vertical length equal to the first shaft top portion vertical length of the first shaft top portion of the first all-thread and the third shaft bottom portion is configured with a vertical length equal to the first shaft bottom portion vertical length of the first shaft bottom portion of the first elongated shaft of the first all-thread;
wherein the third shaft top portion of the third elongated shaft includes a third 180° rotation steel pipe joint which is operationally mechanically coupled to the third handle of the second gripping effector by way of a third rotary bolt wherein the third handle includes a third casing grip;
wherein the third shaft bottom portion of the third elongated shaft of the third all-thread is encircled with a third compression spring extending a vertical length of the third shaft bottom portion wherein a third terminal distal end of the third shaft bottom portion as one with a corresponding distal end of the third compression spring is threaded and bolted therethrough a top wall aperture of a top wall of a third rolled steel square tubing;
wherein the first gripping jaw is removably affixed to a bottom wall of the third rolled steel square tubing byway of a third steel rod having a proximal end and a distal end wherein the proximal end of the third steel rod is removably threaded and bolted therethrough a bottom wall aperture of the bottom wall of the third rolled steel square tubing;
wherein the third steel rod extends downward therethrough a third open marginal side edge of the second longitudinal end of the longitudinal cut-out of the circumferential metal drum casing of the rotary drum in longitudinal alignment to the first open marginal side edge of the longitudinal cut-out circumferential metal drum casing of the rotary drum wherein the distal end of the third steel rod is integrally welded plumb to a second congruent marginal interior portion of the first gripping jaw of the dual gripping effector interconnecting the third elongated shaft of the third all-thread to the first gripping jaw;
wherein the third 180° rotation steel pipe joint of the second gripping effector allows for the operable mechanical rotation of the third handle about a third shaft top header of the third elongated shaft of the third all-thread to actuate the downward movement of the first gripping jaw of the dual gripping effector;
wherein the fourth all-thread of the second gripping effector is operationally telescopically arranged to slide therein a fourth barrel bolt to a second side portion of the second master rigid plate positioned at or about 2.00-4.00 inches to the right of the third all-thread affixed therein the second master rigid plate;
wherein the fourth all-thread having a fourth elongated shaft having a fourth shaft upper portion and a fourth shaft lower portion wherein the fourth elongated shaft upper portion is configured with a vertical length equal in length to the second shaft upper portion vertical length of the second all-thread and the fourth shaft lower portion includes a vertical length equal to the second shaft lower portion vertical length of the second all-thread;
wherein the fourth shaft upper portion of the fourth elongated shaft includes a fourth 180° rotation steel pipe joint which is operationally mechanically coupled to the fourth handle of the second gripping effector by way of a fourth rotary bolt wherein the fourth handle includes a fourth casing grip;
wherein the fourth shaft bottom portion of the fourth elongated shaft of the fourth all-thread is encircled with a fourth compression spring extending a vertical length of the fourth shaft bottom portion wherein a fourth terminal distal end of the fourth shaft bottom portion as one with a corresponding distal end of the fourth compression spring is threaded and bolted therethrough a top wall aperture of a top wall of a fourth rolled steel square tubing;
wherein the second gripping jaw is removably affixed to a bottom wall of the fourth rolled steel square tubing byway of a fourth steel rod having a proximal end and a distal end wherein the proximal end of the fourth steel rod is removably threaded and bolted therethrough a bottom wall aperture of the bottom wall of the fourth rolled steel square tubing;
wherein the fourth steel rod extends downward therethrough a fourth open marginal side edge of the second longitudinal end of the longitudinal cut-out of the rotary drum wherein the fourth open marginal side edge is disposed parallel and at or about 2.0 inches from the third open marginal side edge of the rotary drum wherein the distal end of the fourth steel rod is integrally welded plumb to a second congruent marginal interior portion of the second gripping jaw of the dual gripping effector interconnecting the fourth elongated shaft of the fourth all-thread to the second gripping jaw;
wherein the fourth 180° rotation steel pipe joint of the second gripping effector allows for the operable mechanical rotation of the fourth handle about a fourth shaft top header of the fourth elongated shaft of the fourth all-thread to actuate the up and down movement of the second gripping jaw of the dual gripping effector;
wherein the first handle of the first gripping effector allows for the operable mechanical rotation of the first handle about the first shaft top header of the first elongated shaft of the first all-thread to actuate the downward movement and the upward movement of the first gripping jaw of the dual gripping effector, and, synchronously, the third handle of the second gripping effector of the dual gripping effector allows for the operable mechanical rotation of the third handle about the third shaft top header of the third all-thread to synchronously actuate the downward movement and upward movement of the first gripping jaw of the dual gripping effector such that a counterclockwise rotation of the first handle about the first shaft top header of the first all-thread causes the first all-thread to move downward having the first compression spring relax and lengthen and in synchrony therewith a clockwise rotation of the third handle about the third shaft top header of the third elongated shaft of the third all-thread causes the third all-thread to move downward having the third compression spring relax and lengthen whereby the first gipping jaw moves in the downward direction in a range of 0.50 inch to 5.00 inches distance measured away from the circumferential metal drum casing of the rotary drum forming a first gap in a range of 0.50 inch to 5.00 inches between the first gripping jaw and the circumferential metal drum casing of the rotary drum wherein the leading end of the pliant foam core body is received therein the first gap;
wherein the second handle of the first gripping effector allows for the operable mechanical rotation of the second handle about the second shaft top header of the second elongated shaft of the second all-thread to actuate the downward movement and the upward movement of the second gripping jaw of the dual gripping effector and synchronously the fourth handle of the second gripping effector of the dual gripping effector allows for the operable mechanical rotation of the fourth handle about the fourth shaft top header of the fourth all-thread to synchronously actuate the downward movement and the upward movement of the second gripping jaw of the dual gripping effector such that a clockwise rotation of the second handle about the second shaft top header of the second elongated shaft of the second all-thread causes the second all-thread to move in the downward direction having the second compression spring relax and lengthen and in synchrony therewith a counterclockwise downward movement of the fourth handle about the fourth shaft top header of the fourth elongated shaft of the fourth all-thread causes the fourth all-thread to move in the downward direction having the fourth compression spring relax and lengthen whereby the second gripping jaw moves in the downward direction in a range of 0.50 inch to 5.00 inches distance measured away from the circumferential metal drum casing of the rotary drum forming a second gap in a range of 0.50 inch to 5.00 inches between the second gripping jaw and the circumferential metal drum casing of the rotary drum whereby the pliant foam core body being wrapped about the rotary drum having the plurality of extended cubes in an upright facing position, the trailing end of the pliant foam core body is received therethrough the second gap;
wherein the first handle of the first gripping effector allows for the operable mechanical rotation of the first handle about the first shaft top header of the first elongated shaft of the first all-thread in a clockwise direction to actuate the first gripping jaw of the dual gripping effector to move in the upward direction towards the circumferential metal drum casing of the rotary drum and synchronously the third handle of the second gripping effector of the dual gripping effector allows for the operable mechanical rotation of the third handle about the third shaft top header of the third elongated shaft of the third all-thread in a counterclockwise direction to synchronously actuate the movement of the first gripping jaw of the dual gripping effector in the upward direction towards the circumferential metal drum casing of the rotary drum such that a clockwise rotation of the first handle about the first shaft top header of the first elongate shaft of the first all-thread causes the first all-thread to move upward having the first compression spring compress and shorten and in synchrony therewith the counterclockwise rotation of the third handle about the third shaft top header of the third all-thread causes the third all-thread to move upward having the third compression spring compress and shorten whereby the first gipping jaw moves in the upward direction towards the circumferential metal drum casing of the rotary drum operably to close the first gap between the first gripping jaw and the circumferential metal drum casing of the rotary drum while gripping the leading end of the pliant foam core body removably retained therebetween the first gripping jaw and the circumferential metal drum casing of the rotary drum;
wherein the second handle of the first gripping effector allows for the operable mechanical rotation of the second handle about the second shaft top header of the second elongated shaft of the second all-thread in a counterclockwise direction to actuate the movement of the second gripping jaw of the dual gripping effector in an upward direction towards the circumferential metal drum casing of the rotary drum and synchronously the fourth handle of the second gripping effector of the dual gripping effector allows for the operable mechanical rotation of the fourth handle about the fourth shaft top header of the fourth elongated shaft of the fourth all-thread in a clockwise rotation to synchronously actuate the upward movement of the second gripping jaw of the dual gripping effector such that the counterclockwise rotation of the second handle causes the second all-thread to move upward having the second compression spring compress and shorten and in synchrony therewith the counterclockwise rotation of the fourth handle causes the fourth all-thread to move upward having the fourth compression spring compress and shorten whereby the second gipping jaw moves in the upward direction towards the circumferential metal drum casing of the rotary drum operably to close the second gap between the second gripping jaw and the rotary drum while gripping the trailing end of the pliant foam core body removably retained therebetween the second gripping jaw and the circumferential metal drum casing of the rotary drum;
wherein the rotary drum motor is permanently mounted on a rotary drum motor support body having a rotary drum motor central support aperture wherein the rotary drum motor support body is permanently affixed to the lateral axle support beam of the rotary drum anchorage conveyor frame whereby the lateral axle support beam is inserted therethrough the rotary drum motor central support aperture;
a first trunnion having a first support aperture is affixed centrally on the rear cross bar and a second trunnion having a second support aperture is affixed centrally on the front cross bar rectilinearly aligned to the first support aperture of the first trunnion;
a first rotary drum cylindrical drive axle is mounted therethrough the first central annual ring of the first planar circular side wall of the rotary drum extending therethrough the longitudinal axis of the hollow cylindrical volume of the rotary drum to the second central annular ring of the second planar circular side wall of the rotary drum such that a second end of the first rotary drum cylindrical drive axle projects axially from the second central annular ring of the second planar circular side wall extending axially therethrough the second support aperture of the second trunnion to provide a second rotary drum sprocket mount and a first end of the first rotary drum cylindrical drive axle projects axially from the first central annular ring of the first planar circular side wall extending therethrough the first support aperture of the first trunnion to provide a first rotary drum sprocket mount;
a third trunnion having a third support aperture is permanently affixed to the front end of the lateral axle support beam and a fourth trunnion having a fourth support aperture is permanently affixed to the rear end of the lateral axle support beam wherein the third support aperture of the third trunnion is rectilinearly aligned to the fourth support aperture of the fourth trunnion;
a first drive shaft center support bearing having a front side, a rear side, and a first drive shaft center support bearing aperture, wherein the first drive shaft center support bearing is permanently affixed to the lateral axle support beam a first lateral distance from the third trunnion wherein the first drive shaft center support aperture is rectilinearly aligned with the third support aperture of the third trunnion;
a second drive shaft center support bearing having a front side, a rear side, and a second drive shaft center support bearing aperture wherein the second drive shaft center support bearing is permanently affixed to the lateral axle support beam a second lateral distance from the fourth trunnion wherein the second drive shaft center support bearing aperture is rectilinearly aligned with the fourth support aperture of the fourth trunnion wherein the first lateral distance is equal to the second lateral distance;
a first differential pilot bearing having a front side, a rear side and a first differential pilot bearing aperture wherein the first differential pilot bearing is affixed to the lateral axle support beam proximate to the rear side of the first drive shaft center support bearing wherein the first differential pilot bearing aperture is rectilinearly aligned to the first drive shaft center support bearing aperture of the first drive shaft center support bearing;
a second differential pilot bearing having a front side, a rear side and a second differential pilot bearing aperture wherein the second differential pilot bearing is affixed to the lateral axle support beam proximate to the rear side of the second drive shaft center support bearing wherein the second differential pilot bearing aperture is rectilinearly aligned to the second drive shaft center support bearing aperture of the second drive shaft center support bearing;
a second rotary drum cylindrical drive axle having a first axial end and a second axial end is rotatably mounted on the lateral axle support beam horizontally longitudinally parallel to the rotary drum wherein the second axial end of the second rotary drum cylindrical drive axle is inserted therethrough the third support aperture of the third trunnion extending therethrough the first drive shaft center support bearing aperture of the first drive shaft center support bearing extending therethrough the first differential pilot bearing aperture of the first differential pilot bearing therethrough the rotary drum motor central support aperture of the rotary drum support body of the rotary drum motor extending therethrough the second differential pilot bearing aperture of the second differential pilot bearing and therethrough the second drive shaft center support bearing aperture of the second drive shaft center support bearing and therethrough the fourth support aperture of the fourth trunnion such that the second axial end of the second rotary drum cylindrical drive axle projects axially from the fourth support aperture of the fourth trunnion to provide a fourth rotary drum sprocket mount and the first axial end of the second rotary drum cylindrical drive axle projects axially from the third support aperture of the third trunnion to provide a third rotary drum sprocket mount;
wherein a first rotary drum sprocket is rotatably mounted on the first rotary drum sprocket mount of the first end of the first rotary drum cylindrical drive axle and a third rotary drum sprocket is rotatably mounted on the third rotary drum sprocket mount of the first axial end of the second rotary drum cylindrical drive axle wherewith a first rotary drive chain engages the first rotary drum sprocket and the third rotary drum sprocket wherein a first rotary drive chain plate cover is mounted thereon the first rotary drum sprocket and the third rotary drum sprocket to shield the first rotary drive chain;
wherein a second rotary drum sprocket is rotatably mounted on the second rotary drum sprocket mount of the second end of the first rotary drum cylindrical drive axle and a fourth rotary drum sprocket is rotatably mounted on the fourth rotary drum sprocket mount of the second axial end of the second rotary drum cylindrical drive axle wherewith a second rotary drive chain engages the second rotary drum sprocket and the fourth rotary drum sprocket wherein a second rotary drive chain plate cover is mounted thereon the second rotary drum sprocket and the fourth rotary drum sprocket to shield the second rotary drive chain;
wherein the rotary drum motor is implemented to rotate the rotary drum in a 360° rotations when in operation wherein the rotary drum motor is controlled by a rotary drum motor single speed actuator having an on-switch and an off-switch to control an on-mode rotation and an off-mode rotation of the rotary drum;
wherein the rotary drum motor includes a rotary drum motor electrical gear box operably electrically wired to the electrical power source concurrently operably electrically wired to a rotary drum motor drive integrally connected to a first rotary drum motor output shaft being coaxial with the second rotary drum cylindrical drive axle to cause the second rotary drum cylindrical axle to rotate to perpetuate the first rotary drum cylindrical drive axle to rotate by way of the rotation of the third rotary drum sprocket of the second rotary drum cylindrical drive axle and the first rotary drum sprocket of the first rotary drum cylindrical drive axle mechanically operationally rotationally engaged about the first rotary drive chain and synchronously the fourth rotary drum sprocket of the second rotary drum cylindrical drive axle and the second rotary drum sprocket of the first rotary drum cylindrical drive axle to rotate mechanically operationally rotationally engaged by the second rotary drive chain;
wherein when the rack and pinion motor is actuated byway of the down-control knob to rotate a third drive chain around the first rack and pinion sprocket and the second rack and pinion sprocket operable to facilitate the downward descent of each of the first rack and pinion gear system, the second rack and pinion gear system, the third rack and pinion gear system, and the fourth rack and pinion gear system to enable the downward vertical direction of the rotary drum having the pliant foam core body mounted thereon lowered into an upper portion of the 380° F. heated liquid gel of the gel bath whereupon the subsequent rotation of the rotary drum inducts suction of the 380° F. heated liquid gel into each of the plurality of extended cubes of the pliant foam core body;
wherein when the rotary drum motor is actuated to the “on” mode rotation the rotary drum motor operates the rotation of the first rotary drive chain around the first rotary drum sprocket of the first rotary drum cylindrical drive axle and a third rotary drum sprocket of the second rotary drum cylindrical drive axle synchronously to rotate the second rotary drive chain around a second sprocket of the first rotary drum cylindrical drive axle and a fourth rotary drum sprocket of the second rotary drum cylindrical drive axle to enable the continuous rotation of the rotary drum at a single speed about a horizontal axis such that the pliant foam core body being removably retained by the first gripping jaw and the second gripping jaw rotates thereon the rotary drum;
the gel position sensor is disposed on a front facing metal wall of the front cross bar wherein when the pliant foam core body is gripped circumferentially around the rotary drum and descends into the 380° F. heated liquid gel contained in the metal gel basin of the gel heating metal table the gel position sensor detects a top surface of the 380° F. heated liquid gel whereby the gel position sensor sends an electric signal to the rack and pinion motor whereby the descent of the rotary drum is halted at the predetermined depth to prevent an unwanted retention of an influent of 380° F. heated liquid gel upon the exterior cube surfaces of the plurality of extended cubes and the outlying surfaces of each of the plurality of recessed channels of the pliant foam core body such that as the rotary drum continues to rotate 360° for at least 45 seconds monitored by the timer so that each of the exterior cube surfaces of the plurality of extended cubes and the outlying surfaces of each of the plurality of recessed channels pliant foam core body is infused with 380° F. heated liquid gel to a predetermined gel thickness to create a hydrophobic gel barrier over each of the exterior cube surfaces of each of the plurality of extended cubes of the series of the plurality of extended cubes and outlying surfaces of each of the plurality of recessed channels to form a heated gel infused pliant foam core body;
the rack and pinion motor being actuated by turning the up-control knob such that the rotary drum having the heated gel infused pliant foam core body removably retained thereon is lifted in the reverse upward vertical direction to a higher position therefrom the metal gel basin as the rotary drum continues to rotate;
wherein the first handle of the first gripping effector is rotated in the counterclockwise direction and synchronously the third handle of the second gripping effector of the dual gripping effector is rotated in the clockwise direction to actuate the movement of the first gripping jaw in the downward direction such that the first gripping jaw moves away from the circumferential metal drum casing of the rotary drum whereby the leading end of the heated gel infused pliant foam core body is released from the first gripping jaw whereby the leading end of the heated gel infused pliant foam core body advances to the heated gel infused pliant foam core body lift;
wherein the second handle of the first gripping effector is rotated in the clockwise direction and synchronously the fourth handle of the second gripping effector of the dual gripping effector is rotated in the counterclockwise direction to actuate the movement of the second gripping jaw in the downward direction such that the second gripping jaw moves away from the circumferential metal drum casing of the rotary drum whereby the trailing end of the heated gel infused pliant foam core body is released from the second gripping jaw whereby the trailing end of the heated gel infused pliant foam core body hindmost to the leading end of the heated gel infused pliant foam core body advances to the heated gel infused pliant foam core body lift as the leading end of the heated gel infused pliant foam core body advances to the heated gel infused pliant foam core body resting and transport table;
wherein the heated gel infused pliant foam core body lift includes a rectangular slide having a top plate and a bottom plate, a first side edge and a second side edge, a front side edge, and a rear side edge, wherein the top plate is configured with a top anti-static high temperature mat having two layers of elastomer wherein the first layer is manufactured with a static dissipative rubber layer and the second layer is a bottom black carbon-loaded conductive scrim layer laminated to the static dissipative rubber layer configured with at least one metal snap to connect to a common ground connected to an electrical outlet by way of a grounding cable to provide protection against shock and electrical leakage;
wherein, the heated gel infused pliant foam core body lift is operatively connected to a first elbow arm connector and a second elbow arm connector wherein each of the first elbow arm connector and the second elbow arm connector is extendable at an angle downward from the second end of the front cross bar and the second end of the rear cross bar of the rotary drum anchorage conveyor frame, respectively, wherein the first elbow arm connector includes a first upper arm connector and a first lower arm connector wherein the first upper arm connector of the first elbow arm connector is operatively connected to the second end of the front cross bar by way of a first steel hinge and the first lower arm connector of the first elbow arm connector is operatively connected to an upper portion of the first side edge of the heated gel infused pliant foam core body lift byway of a second steel hinge wherein the second upper connector arm of the second elbow arm connector is operatively connected to the second end of the rear cross bar by way of a third steel hinge and the second lower connector arm of the second elbow arm connector is operatively connected to an upper portion of the second side edge of the heated gel infused pliant foam core body lift by way of a fourth steel hinge;
the heated gel infused pliant foam core body resting and transport table, comprising: a table structure including a perforated stainless steel body having a removable perforated rigid silicone non-slip tabletop and a perforated rigid silicone non-slip table bottom joined by four rigid non-slip silicone walls including a rigid silicone non-slip front facing wall, a rigid silicone non-slip rear facing wall, a first rigid silicone non-slip side wall and an opposing second rigid non-slip side wall joined at four corners, wherein the first rigid silicone non-slip side wall is configured with a front handlebar brake;
wherein the table structure of the heated gel infused pliant foam core body resting and transport table is supported by four insulated table support columns including a rigid silicone non-slip first front table support column, a second front rigid silicone non-slip front table support column, a first rigid silicone non-slip first rear table support column, and a second rear insulated table support column wherein each of the four insulated table support columns are configured with a 360° swivel wheel affixed to a terminal distal end of each of the four insulated table support columns wherein each of the 360° swivel wheels is integrated with the front handlebar brake;
wherein a braking rod locks each of the 360° swivel wheels and the braking rod is actuated when the front handlebar brake of the heated gel infused pliant foam core body resting and transport table is pressed down to lever a back end of the braking rod in an up position to cause the braking rod to pull up and release pressure from each of the 360° swivel wheels thereby unlocking each of the 360° swivel wheels;
the exhaust hood, comprising:
a metal rectangular pyramid structure including four cohesive triangular metal panels being integrally welded together forming an apex and a rectangular base configured with a top opening at the apex having a circumferential cross section and a bottom opening integrated within the rectangular base having a rectangular cross section wherein the bottom opening having an exterior facing peripheral rim having four sides, a front facing rim wall, a rear facing rim wall, a first lateral facing rim wall, a second lateral facing rim wall;
wherein the exhaust hood is anchored to a metal ceiling ladder mount permanently affixed to a ceiling by way of a stainless steel cable system;
wherein the stainless steel cable system is equipped with a plurality of 1.50 mm steel suspension cables configured being disposed contiguous with the rectangular base of the exhaust hood so that a first end of a first 1.50 mm steel suspension cable is affixed to a first metal rung of the metal ceiling ladder mount and the second end of the first 1.50 mm steel suspension cable is welded coaxial to a first end of the front facing rim wall of the exhaust hood, a first end of a second 1.50 mm steel suspension cable is affixed to a second metal rung of the metal ceiling ladder mount and the second end of the 1.50 mm steel suspension cable is welded coaxial to a second end of the front facing rim wall of the exhaust hood, a first end of a third 1.50 mm steel suspension cable is affixed to a third metal rung of the metal ceiling ladder mount and the second end of the third 1.50 mm steel suspension cable is welded coaxial to a first end of the rear facing rim wall of the exhaust hood, a first end of a fourth 1.50 mm steel suspension cable is affixed to a fourth metal rung of the metal ceiling ladder mount and a second end of the fourth 1.50 mm steel suspension cable is welded coaxial to a second end of the rear facing rim wall of the exhaust hood, a first end of a fifth 1.50 mm steel suspension cable is affixed to a fifth rung of the metal ceiling ladder mount and a second end of the fifth 1.50 mm steel suspension cable is welded coaxial to a top portion of a metal exhaust hood conduit;
an open steel lattice framework including a plurality of contiguous lateral metal rods is integrated within the bottom opening of the exhaust hood bounded by the exterior facing peripheral rim dimensioned with an open steel lattice framework surface area of at least 84 inches×76 inches;
wherein the plurality of contiguous lateral metal rods is configured symmetrically aligned a distance apart from each other in rows extending from the first lateral facing rim wall, a second lateral facing rim wall of the entirety of the open steel lattice framework;
wherein the circumferential top opening of the exhaust hood is fluidly connected to the metal exhaust hood conduit having a first conduit opening and a second conduit opening wherein the first conduit opening is fluidly connected to a vacuum generator motor configured with 1500 cubic feet per minute wherein the vacuum generator motor provides a predetermined force of air flow in fluid communication with the open steel lattice framework configured to generate a predetermined vacuum pull therethrough the open steel lattice framework, wherein the second conduit opening is fluidly connected to an interface delivering a stream of hot air into an outside environment; and
the vacuum generator motor is operationally connected to an ON/OFF operation switch, wherein the predetermined vacuum pull is purged therethrough the open steel lattice framework when the vacuum generator motor is in an on-operation mode, and the predetermined vacuum pull is ceased when the vacuum generator motor is in an off-operation mode to enable pull of hot air being emitted from the 380° F. heated liquid gel within the metal gel basin.
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