CPC B01D 39/12 (2013.01) [G06T 7/0004 (2013.01); G06T 7/62 (2017.01); G06T 7/70 (2017.01); G06V 10/141 (2022.01); G06V 10/457 (2022.01); B01D 2239/0695 (2013.01); G06T 2207/30164 (2013.01)] | 13 Claims |
1. A method of manufacturing a screen, comprising:
operating a wrapping machine to wrap a wire about a base pipe in a manner which creates a slot between wraps of the wire during creation of a wire-wrapped screen; and
during operation of the wrapping machine:
rotating the base pipe along a longitudinal axis of the base pipe;
capturing images of the wire wrapped about the base pipe using a camera positioned adjacent the wrapping machine at a predetermined distance from the wire wrapped about the base pipe, wherein:
the predetermined distance is set according to a distance member;
capturing the images of the wire wrapped about the base pipe includes using the distance member to automatically adjust a position of the camera, during operation of the wrapping machine, to maintain the predetermined distance;
the distance member comprises a wheel coupled to a rigid arm, the rigid arm extending from the camera to the wire wrapped about the base pipe; and
the wheel is in contact with a surface of the wire and configured to roll along the surface of the wire as the base pipe rotates;
using a controller to process the images for determining a width of the slot between wraps;
providing feedback in real-time, via the controller, to the wrapping machine regarding the width of the slot; and
adjusting operating parameters of the wrapping machine based on the feedback regarding the width of the slot.
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