US 12,241,386 B2
Turbine engine airfoil with a woven core and woven layer
Nicholas Joseph Kray, Mason, OH (US); and Arthur William Sibbach, Boxford, MA (US)
Assigned to General Electric Company, Evendale, OH (US)
Filed by GENERAL ELECTRIC COMPANY, Schenectady, NY (US)
Filed on Feb. 21, 2023, as Appl. No. 18/171,938.
Prior Publication US 2024/0280027 A1, Aug. 22, 2024
Int. Cl. F01D 5/28 (2006.01); F01D 5/14 (2006.01)
CPC F01D 5/282 (2013.01) [F01D 5/147 (2013.01); F05D 2300/6034 (2013.01); F05D 2300/612 (2013.01)] 18 Claims
OG exemplary drawing
 
1. A gas turbine engine comprising:
a fan section, a compressor section, combustor section, and turbine section in serial flow arrangement, and defining an engine centerline; and
a composite airfoil assembly provided in one of the fan section, the compressor section, or the turbine section, the composite airfoil assembly comprising:
a core defined by a first three-dimensional weave pattern or a first porous foam structure, the core defining a first stiffness;
a woven layer located exterior of the core, the woven layer defined by a second three-dimensional weave pattern, the woven layer defining a second stiffness; and
a laminate skin located exterior of the woven layer, the laminate skin defining a third stiffness;
wherein the second stiffness is between the first stiffness and the third stiffness is defined in at least one direction defining a stiffness transition between the core and the laminate skin.
 
10. A core for an airfoil for use in a gas turbine engine, the core comprising:
an interior core including either a first weave pattern or a porous foam pattern, the core defining a first stiffness;
at least one three-dimensional woven layer provided on the interior core, the at least one three-dimensional woven layer defined by a second weave pattern that is different than the first weave pattern and defining a second stiffness; and
a laminate skin provided on the at least one three-dimensional woven layer and defining a third stiffness;
wherein the second stiffness is between the first stiffness and the third stiffness defining a stiffness transition between the core and the laminate skin.
 
14. A gas turbine engine comprising:
a fan section, a compressor section, a combustor section, and a turbine section in serial flow arrangement, and defining an engine centerline; and
a composite airfoil assembly rotatable about the engine centerline, the composite airfoil assembly comprising:
a core having a porous geometry or a woven geometry, the core defining a first stiffness;
at least one three-dimensional woven layer located on the core and defining a second stiffness; and
a laminate skin provided exterior of the at least one three-dimensional woven layer and defining a third stiffness;
wherein the second stiffness is between the first stiffness and the third stiffness defining a stiffness transition between the core and the laminate skin.