| CPC A63G 7/00 (2013.01) [A63G 21/04 (2013.01); B26F 1/0038 (2013.01); A63G 21/20 (2013.01); B32B 15/011 (2013.01); E01B 23/04 (2013.01)] | 22 Claims | 

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               1. A method for manufacturing a roller coaster track, the method comprising: 
            generating a computer model of a roller coaster track comprising a plurality of segments, the computer model defining parameters of each segment of the plurality of segments of the roller coaster track; 
                precutting a first segment from a planar material into a first shape with an automated cutting device based on the parameters defined by the computer model for the first segment; 
                precutting a second segment from the planar material into a second shape with the automated cutting device based on the parameters defined by the computer model for the second segment; 
                precutting a third segment from the planar material into a third shape with the automated cutting device based on the parameters defined by the computer model for the third segment; 
                precutting a fourth segment from the planar material into a fourth shape with the automated cutting device based on the parameters defined by the computer model for the fourth segment; 
                constructing a first layer of the roller coaster track with at least the precut first and second segments such that the precut first segment is in a longitudinal contacting relationship with the precut second segment at a first interface location; and 
                constructing a second layer of the roller coaster track laterally adjacent to the first layer with at least the precut third and fourth segments such that the precut third segment is in a longitudinal contacting relationship with the precut fourth segment at a second interface location, wherein the first interface location is longitudinally offset from the second interface location, 
                wherein the first layer and the second layer are arranged horizontally. 
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