US 11,913,228 B2
Building panel assembly and method of manufacturing
Nicholas Edwards, Mahe (SC); and Christopher Moss, Mahe (SC)
Assigned to 4WALL IP DMCC, Dubai (AE)
Appl. No. 17/293,945
Filed by 4Wall IP Ltd., Mahe (SC)
PCT Filed Nov. 15, 2019, PCT No. PCT/GB2019/053243
§ 371(c)(1), (2) Date May 14, 2021,
PCT Pub. No. WO2020/099887, PCT Pub. Date May 22, 2020.
Claims priority of application No. 1818717 (GB), filed on Nov. 16, 2018.
Prior Publication US 2022/0010556 A1, Jan. 13, 2022
Int. Cl. E04C 2/296 (2006.01); E04C 2/38 (2006.01); E04C 2/34 (2006.01)
CPC E04C 2/296 (2013.01) [E04C 2/38 (2013.01); E04C 2002/3488 (2013.01)] 11 Claims
OG exemplary drawing
 
1. A building panel assembly comprising a pair of spaced-apart containment boards, separated by an inner insulating core, said inner insulating core comprising one or more preformed body around which a curable insulating foam is introduced;
at least one peripherally disposed channel for receiving a rigid frame, said channel spaced apart from and disposed between the containment boards;
wherein the rigid frame defining a pair of spaced-apart longitudinal channels extending around the periphery of the panel and into the space between the spaced-apart part of containment boards;
at least one conduit disposed adjacent to and between at least one containment board and the inner insulating core; and
wherein each preformed body comprised a plurality of alignment members disposed in order to maintain its position away from the at least one containment board.