US 12,237,507 B2
Nickel composite hydroxide, method for producing nickel composite hydroxide, positive electrode active material for lithium ion secondary battery, method for producing positive electrode active material for lithium ion secondary battery, and lithium ion secondary battery
Mitsuru Yamauchi, Tokyo (JP); Tai Ito, Ehime (JP); and Tetsufumi Komukai, Tokyo (JP)
Assigned to SUMITOMO METAL MINING CO., LTD., Tokyo (JP)
Appl. No. 17/606,663
Filed by SUMITOMO METAL MINING CO., LTD., Tokyo (JP)
PCT Filed Apr. 24, 2020, PCT No. PCT/JP2020/017859
§ 371(c)(1), (2) Date Oct. 26, 2021,
PCT Pub. No. WO2020/218592, PCT Pub. Date Oct. 29, 2020.
Claims priority of application No. 2019-086217 (JP), filed on Apr. 26, 2019; and application No. 2019-086218 (JP), filed on Apr. 26, 2019.
Prior Publication US 2022/0158185 A1, May 19, 2022
Int. Cl. H01M 4/525 (2010.01); C01G 53/04 (2006.01); H01M 4/02 (2006.01); H01M 4/04 (2006.01); H01M 4/36 (2006.01); H01M 4/505 (2010.01); H01M 10/0525 (2010.01)
CPC H01M 4/525 (2013.01) [C01G 53/04 (2013.01); H01M 4/0471 (2013.01); H01M 4/366 (2013.01); H01M 4/505 (2013.01); H01M 10/0525 (2013.01); H01M 2004/021 (2013.01); H01M 2004/028 (2013.01)] 12 Claims
 
1. A nickel composite hydroxide, which is composed of secondary particles to which plural primary particles are aggregated,
wherein the nickel composite hydroxide comprises a nickel, a cobalt, a manganese, and optionally an element M with an atomic ratio of Ni:Co:Mn:M=1−x1−y1−z1:x1:y1:z1 (wherein M is at least one element selected from a group consisting of a transition metal element other than Ni, Co, Mn, a II group element, and a XIII group element, 0.15≤x1≤0.25, 0.15≤y1≤0.25, 0≤z1≤0.1),
the nickel composite hydroxide has:
a cobalt rich layer or a manganese rich layer from a surface of a particle of the secondary particles toward an inside of the particle of the secondary particles, and
a low-density layer that is layered between the cobalt rich layer or the manganese rich layer and a center of the particle of the secondary particles, the low-density layer having a lower mass density relative to the remainder of the particle,
the cobalt rich layer comprises a nickel, a cobalt, a manganese, and optionally an element M with an atomic ratio of Ni:Co:Mn:M=1−x2−y2−z2:x2:y2:z2 (wherein M is at least one element selected from a group consisting of a transition metal element other than Ni, Co, Mn, a II group element, and a XIII group element, x2 and y2 satisfy x2=1 and y2=0 or x2/(1−x2−y2−z2)+y2)≥1, and z2 is within a range of 0≤z2≤0.1),
the manganese rich layer comprises a nickel, a cobalt, a manganese, and optionally an element M with an atomic ratio of Ni:Co:Mn:M=1−x2−y2−z2:x2:y2:z2 (wherein M is at least one element selected from a group consisting of a transition metal element other than Ni, Co, Mn, a II group element, and a XIII group element, x2 and y2 satisfy x2=0 and y2=1 or y2/((1−x2−y2−z2)+x2)≥1, and z2 is within a range of 0≤z2≤0.1),
a thickness of the cobalt rich layer is 1% or more and less than 10% with respect to a diameter of the secondary particles or a thickness of the manganese rich layer is 1% or more and 10% or less with respect to the diameter of the secondary particles, and
a thickness of the low-density layer is 1% or more and 10% or less with respect to the diameter of the secondary particles.