US 12,237,494 B2
Systems for manufacturing a dry electrode
Frank Bogenstahl, Ahaus (DE); Rene Wolters, Stadtlohn (DE); Christoph Lansing, Vreden (DE); Kay Wolters, Stadtlohn (DE); Thomas Hackfort, Ahaus-Alstätte (DE); and Jörg Gottszky, Vreden (DE)
Assigned to Matthews International Corporation, Pittsburgh, PA (US)
Filed by Matthews International Corporation, Pittsburgh, PA (US)
Filed on Jun. 20, 2024, as Appl. No. 18/748,572.
Application 18/748,572 is a continuation of application No. 18/731,472, filed on Jun. 3, 2024.
Application 18/731,472 is a continuation of application No. 17/422,966, previously published as PCT/US2020/013531, filed on Jan. 14, 2020.
Claims priority of provisional application 62/793,333, filed on Jan. 16, 2019.
Prior Publication US 2024/0339586 A1, Oct. 10, 2024
This patent is subject to a terminal disclaimer.
Int. Cl. H01M 4/04 (2006.01); B05C 11/02 (2006.01); B22F 7/08 (2006.01); B29C 43/58 (2006.01); B29C 65/00 (2006.01); H01G 11/28 (2013.01); H01G 11/86 (2013.01)
CPC H01M 4/0435 (2013.01) [B05C 11/02 (2013.01); B22F 7/08 (2013.01); B29C 43/58 (2013.01); B29C 66/83411 (2013.01); H01G 11/86 (2013.01); H01M 4/0404 (2013.01); B05C 11/025 (2013.01); H01G 11/28 (2013.01)] 25 Claims
OG exemplary drawing
 
1. A system for manufacturing a dry electrode for an energy storage device, comprising:
a first multi roll calendar comprising a first series of horizontally aligned rolls that include a first roll, a second roll, and a third roll, the first multi roll calendar being configured to compress powder into a first film in a first nip formed by the first roll and the second roll of the first series and compress the first film into a first compressed film in a second nip formed by the second roll and the third roll of the first series;
second multi roll calendar comprising a second series of horizontally aligned rolls that include a first roll, a second roll, and a third roll, the second multi roll calendar being configured to compress powder into a second film in a first nip formed by the first roll and the second roll of the second series and compress the second film into a second compressed film in a second nip formed by the second and third roll of the second series;
a lamination station configured to simultaneously laminate the first film onto a first side of a current collector and the second film onto a second side of the current collector;
a current collector unwind station configured to provide the current collector to the lamination station; and
a rewind station that receives the laminated current collector from the lamination station and winds the laminated current collector onto a roll.