US 12,237,414 B2
Source/drain features with improved strain properties
Chih-Ching Wang, Kinmen County (TW); Wen-Yuan Chen, Taoyuan County (TW); Wen-Hsing Hsieh, Hsinchu (TW); Kuan-Lun Cheng, Hsin-Chu (TW); Chung-Wei Wu, Hsin-Chu County (TW); and Zhiqiang Wu, Hsinchu County (TW)
Assigned to TAIWAN SEMICONDCUTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsin-Chu (TW)
Filed on May 7, 2021, as Appl. No. 17/314,815.
Prior Publication US 2022/0359752 A1, Nov. 10, 2022
Int. Cl. H01L 29/78 (2006.01); H01L 21/02 (2006.01); H01L 21/265 (2006.01); H01L 29/06 (2006.01); H01L 29/423 (2006.01); H01L 29/66 (2006.01); H01L 29/786 (2006.01)
CPC H01L 29/7847 (2013.01) [H01L 21/0259 (2013.01); H01L 21/26526 (2013.01); H01L 29/0665 (2013.01); H01L 29/42392 (2013.01); H01L 29/66545 (2013.01); H01L 29/66553 (2013.01); H01L 29/66742 (2013.01); H01L 29/7848 (2013.01); H01L 29/78618 (2013.01); H01L 29/78696 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
receiving a semiconductor substrate including a semiconductor element and having a fin structure formed thereon;
forming a gate structure engaging the fin structure;
forming gate spacers extending along sidewall surface of the gate structure;
recessing the fin structure to form source/drain trenches below the gate structure;
after the recessing of the fin structure, forming a first dielectric layer to partially fill the source/drain trenches;
implanting a dopant element into a portion of the fin structure beneath a bottom surface of the source/drain trenches to form an amorphous semiconductor layer, wherein the first dielectric layer covers an entirety of a top surface of the amorphous semiconductor layer;
after the implanting, forming a second dielectric layer in the source/drain trenches and on the first dielectric layer;
annealing the semiconductor substrate;
removing the first and second dielectric layers;
after the annealing and the removing, performing an etching process to vertically extend the source/drain trenches, the vertically extended source/drain trenches have a bottom surface; and
forming an epitaxial layer from and on the bottom surface.