US 12,237,396 B2
P-metal gate first gate replacement process for multigate devices
Jia-Ni Yu, New Taipei (TW); Kuo-Cheng Chiang, Hsinchu (TW); Lung-Kun Chu, New Taipei (TW); Chung-Wei Hsu, Hsinchu (TW); Chih-Hao Wang, Hsinchu (TW); and Mao-Lin Huang, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsin-Chu (TW)
Filed on Jul. 26, 2022, as Appl. No. 17/874,031.
Application 17/874,031 is a division of application No. 16/834,637, filed on Mar. 30, 2020, granted, now 11,594,614.
Prior Publication US 2022/0359725 A1, Nov. 10, 2022
Int. Cl. H01L 29/78 (2006.01); H01L 21/8238 (2006.01); H01L 27/092 (2006.01); H01L 29/66 (2006.01)
CPC H01L 29/66545 (2013.01) [H01L 21/823807 (2013.01); H01L 21/823821 (2013.01); H01L 21/823842 (2013.01); H01L 21/823857 (2013.01); H01L 27/0924 (2013.01); H01L 29/66795 (2013.01); H01L 29/7855 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A multigate device comprising:
first channel layers disposed in a p-type gate region over a substrate;
second channel layers disposed in an n-type gate region over the substrate; and
a gate stack that spans the p-type gate region and the n-type gate region, wherein the gate stack is disposed between first epitaxial source/drain features disposed in the p-type gate region and second epitaxial source/drain features disposed in the n-type gate region, and further wherein the gate stack includes:
a p-metal gate in the p-type gate region, wherein the p-metal gate surrounds the first channel layers and the p-metal gate includes a gate dielectric layer, a p-type work function layer disposed over the gate dielectric layer, and a metal fill layer disposed over the p-type work function layer,
an n-metal gate in the n-type gate region, wherein the n-metal gate surrounds the second channel layers and the n-metal gate includes the gate dielectric layer, an n-type work function layer disposed over the gate dielectric layer, and the metal fill layer disposed over the n-type work function layer, and
wherein a thickness (T) of the p-type work function layer is greater than or equal to half a gate length (Lg) of the gate stack (T≥0.5 Lg).