US 12,237,230 B2
Semiconductor device with leakage current suppression and method for forming the same
Bo-Yu Lai, Taipei (TW); Jyun-Chih Lin, Hsinchu (TW); Yen-Ting Chen, Taichung (TW); Wei-Yang Lee, Taipei (TW); Chia-Pin Lin, Hsinchu County (TW); Wei Hao Lu, Taoyuan (TW); and Li-Li Su, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Company, Ltd., Hsin-Chu (TW)
Filed on Apr. 23, 2021, as Appl. No. 17/238,778.
Claims priority of provisional application 63/093,531, filed on Oct. 19, 2020.
Prior Publication US 2022/0122893 A1, Apr. 21, 2022
Int. Cl. H01L 21/8238 (2006.01); H01L 21/764 (2006.01); H01L 29/423 (2006.01); H01L 29/66 (2006.01); H01L 29/786 (2006.01)
CPC H01L 21/823814 (2013.01) [H01L 21/764 (2013.01); H01L 29/42392 (2013.01); H01L 29/6653 (2013.01); H01L 29/66545 (2013.01); H01L 29/78696 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method of manufacturing a semiconductor device, comprising:
forming a fin structure over a substrate, wherein the fin structure includes first semiconductor layers and second semiconductor layers alternately stacked;
depositing an isolation feature on sidewalls of the fin structure;
forming a sacrificial gate structure over the fin structure;
etching a source/drain (S/D) region of the fin structure, which is not covered by the sacrificial gate structure, thereby forming an S/D recess;
depositing an insulating dielectric layer in the S/D recess;
depositing an etch protection layer over a bottom portion of the insulating dielectric layer, wherein a top surface of the etch protection layer is above a top surface of the isolation feature and below a bottom surface of a bottommost one of the second semiconductor layers;
partially removing the insulating dielectric layer, such that the bottom portion of the insulating dielectric layer remains in the S/D recess; and
growing an epitaxial S/D feature in the S/D recess, wherein the bottom portion of the insulating dielectric layer interposes the epitaxial S/D feature and the substrate.