US 12,234,145 B2
Methods for wafer bonding
Chien-Wei Chang, Hsin-Chu (TW); Ya-Jen Sheuh, Hsin-Chu (TW); Ren-Dou Lee, Hsinchu (TW); Yi-Chih Chang, Hsin-Chu (TW); Yi-Hsun Chiu, Zhubei (TW); and Yuan-Hsin Chi, Taichung County (TW)
Assigned to Taiwan Semiconductor Manufacturing Co., Ltd., Hsin-Chu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsinchu (TW)
Filed on Nov. 18, 2023, as Appl. No. 18/513,545.
Application 18/513,545 is a continuation of application No. 16/695,673, filed on Nov. 26, 2019, granted, now 11,851,325.
Claims priority of provisional application 62/773,668, filed on Nov. 30, 2018.
Prior Publication US 2024/0190701 A1, Jun. 13, 2024
This patent is subject to a terminal disclaimer.
Int. Cl. B81C 1/00 (2006.01); H01L 21/02 (2006.01); H01L 21/3105 (2006.01); H01L 21/66 (2006.01)
CPC B81C 1/00238 (2013.01) [H01L 21/02274 (2013.01); H01L 21/31053 (2013.01); H01L 22/12 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method comprising:
predetermining a first target surface roughness value and a second target surface roughness value associated with a first semiconductor substrate, wherein the second target surface roughness value is at least twice as large as the first target surface roughness value;
repeating a cycle of performing chemical vapor deposition (CVD) of a dielectric material to form a dielectric layer on a top surface of the first semiconductor substrate followed by chemical mechanical polishing (CMP) on the top surface of the first semiconductor substrate when a roughness of the top surface is larger than or equal to the second target surface roughness value; and
performing an additional CVD of the dielectric material on the top surface of the dielectric layer when the roughness of the top surface is smaller than the second target surface roughness value and larger than or equal to the first target surface roughness value.