| CPC B62D 27/026 (2013.01) [B29C 45/14 (2013.01); B29C 65/483 (2013.01); B29C 65/7855 (2013.01); B29C 66/1312 (2013.01); B29C 66/21 (2013.01); B29C 66/54 (2013.01); B29C 66/712 (2013.01); B29C 66/7212 (2013.01); B29C 66/7252 (2013.01); B29C 70/52 (2013.01); B62D 29/004 (2013.01); B62D 29/048 (2013.01)] | 18 Claims |

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1. A structural member comprising:
i) a first carrier and a second carrier, the first carrier and the second carrier each including:
a) a plurality of interconnecting ribs
b) one or more projections extending from exterior walls of each carrier;
c) one or more secondary members encapsulated within and secured to one or more surfaces of the first carrier and the second carrier;
d) one or more cutouts formed in the one or more surfaces which expose the one or more secondary members;
ii) an adhesive material disposed on the first carrier, the second carrier, or both,
wherein the first carrier and the second carrier are bonded to each other via the adhesive material; and
wherein the first carrier and the second carrier are bonded to form a cavity.
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