US 12,230,537 B2
Semiconductor device structure having air gap and methods of forming the same
Ting-Ya Lo, Hsinchu (TW); Cheng-Chin Lee, Taipei (TW); Shao-Kuan Lee, Kaohsiung (TW); Chi-Lin Teng, Taichung (TW); Hsin-Yen Huang, New Taipei (TW); Hsiaokang Chang, Hsinchu (TW); and Shau-Lin Shue, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on Aug. 4, 2023, as Appl. No. 18/230,338.
Application 18/230,338 is a division of application No. 17/458,884, filed on Aug. 27, 2021.
Prior Publication US 2023/0386901 A1, Nov. 30, 2023
Int. Cl. H01L 21/768 (2006.01); H01L 23/522 (2006.01)
CPC H01L 21/7682 (2013.01) [H01L 21/76829 (2013.01); H01L 21/76831 (2013.01); H01L 21/76832 (2013.01); H01L 21/76837 (2013.01); H01L 21/76846 (2013.01); H01L 21/76877 (2013.01); H01L 23/5226 (2013.01)] 20 Claims
OG exemplary drawing
 
18. A method for forming an interconnect structure, comprising:
forming a first conductive feature in a dielectric layer;
forming a first conductive layer over the dielectric layer;
forming one or more openings in the first conductive layer to expose portions of the dielectric layer;
forming a capping layer on exposed surfaces of the first conductive layer and the dielectric layer;
forming a sacrificial layer on the capping layer in the one or more openings;
forming a support layer on the sacrificial layer and the capping layer in the one or more openings;
removing the sacrificial layer to form an air gap in the one or more openings;
forming a dielectric fill on the support layer;
replacing the first conductive layer with a second conductive layer;
performing a planarization process so that surfaces of the second conductive layer are substantially co-planar with top surfaces of the dielectric fill, the support layer, the capping layer, and the dielectric fill; and
selectively forming a two-dimensional (2D) material layer on the second conductive layer.