US 12,226,959 B2
System and method for fabricating a custom face mask
Jonathan Schwartz, New York City, NY (US); Oliver Ortlieb, New York City, NY (US); Max Friefeld, New York City, NY (US); and Charlie Fenwick, New York City, NY (US)
Assigned to Desprez LLC, New London, NH (US)
Filed by Desprez, LLC, New London, NH (US)
Filed on Jul. 21, 2021, as Appl. No. 17/381,871.
Claims priority of provisional application 63/058,962, filed on Jul. 30, 2020.
Claims priority of provisional application 63/054,732, filed on Jul. 21, 2020.
Prior Publication US 2022/0024139 A1, Jan. 27, 2022
Int. Cl. B29C 64/393 (2017.01); A41D 13/11 (2006.01); A62B 18/02 (2006.01); B29C 51/18 (2006.01); B33Y 50/02 (2015.01); G05B 19/414 (2006.01); G06F 30/27 (2020.01); G06T 17/20 (2006.01); B29L 31/48 (2006.01); B33Y 80/00 (2015.01); G06F 113/10 (2020.01)
CPC B29C 64/393 (2017.08) [A41D 13/1107 (2013.01); A62B 18/02 (2013.01); B29C 51/18 (2013.01); B33Y 50/02 (2014.12); G05B 19/4145 (2013.01); G06F 30/27 (2020.01); G06T 17/20 (2013.01); B29L 2031/4835 (2013.01); B33Y 80/00 (2014.12); G06F 2113/10 (2020.01); G06T 2200/04 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A system for fabricating a custom face mask, the system comprising:
a factory client, factory client comprising a computing device, the computing device configured to:
receive, at a factory server, an image datum and at least a user device, the image datum comprising a plurality of data of a face of a user;
map, as a function of a first machine-learning model, at least a facial landmark to a three-dimensional (3D) mesh of the image datum;
map, as a function of a second machine-learning mode, a path to the 3D mesh, the path comprising a boundary of a custom face mask configured for use on a user's face, wherein the second machine-learning model is trained using training data, the training data comprising:
a plurality of facial landmark examples; and
a plurality of boundary examples;
generate a mold model file, the mold model file comprising the custom face mask mesh, as a function of the path to the 3D mesh and the 3D mesh of the image datum from the first machine-learning model and second machine-learning model;
generate a manufacturing instruction set as a function of the mold model file and the custom face mask mesh;
instruct a manufacturing device, manufacturing device configured to create the mold as a function of the model file; and
thermoform a plastic component as a function of the manufacturing device.