US 11,898,798 B1
High-efficiency photonic furnaces for metal production
Olivia Faye Dippo, San Diego, CA (US); and Andrew Zigang Zhao, San Diego, CA (US)
Assigned to LIMELIGHT STEEL INC., San Diego, CA (US)
Filed by Limelight Steel Inc., San Diego, CA (US)
Filed on Mar. 1, 2023, as Appl. No. 18/176,997.
Claims priority of provisional application 63/374,330, filed on Sep. 1, 2022.
Int. Cl. F27B 3/20 (2006.01); B23K 26/06 (2014.01); C21B 13/00 (2006.01); F27B 3/08 (2006.01); F27B 3/14 (2006.01)
CPC F27B 3/20 (2013.01) [B23K 26/0648 (2013.01); C21B 13/0006 (2013.01); C21B 13/0073 (2013.01); F27B 3/08 (2013.01); F27B 3/14 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A photonic furnace for producing a metal product from a precursor material, the photonic furnace comprising: a reaction chamber; a precursor material inlet providing access to the reaction chamber; a product outlet adapted to facilitate retrieval of the metal product from the photonic furnace; a preheating chamber connected between the precursor material inlet and the reaction chamber; one or more light sources comprising a diode array, the light sources producing a light beam having an emission wavelength shorter than about 600 nm, the light beam of the one or more light sources being focused by one or more lenses to a beam impact area disposed within the reaction chamber or the preheating chamber, such that the focused beam of the one or more light sources provides a substantially uniform power density at the beam impact area, sufficient power density to raise a temperature of the beam impact area to at least a reaction temperature of the precursor material within less than about 5 seconds, the beam impact area being configured to facilitate conversion of the precursor material to the metal product.