CPC B60N 2/5891 (2013.01) [B29C 51/145 (2013.01); B32B 3/263 (2013.01); B32B 5/245 (2013.01); B32B 7/14 (2013.01); B32B 27/065 (2013.01); B32B 27/12 (2013.01); B32B 27/40 (2013.01); B32B 37/10 (2013.01); B60N 2/5635 (2013.01); B60N 2/5657 (2013.01); B29L 2031/58 (2013.01); B32B 2307/738 (2013.01); B32B 2605/003 (2013.01)] | 30 Claims |
1. A ventilated seat trim cover for a vehicle seat, comprising:
a stacked assembly of an upper textile layer of one or more of a fabric, perforated vinyl, and/or perforated leather, an air permeable thermo-moldable polyurethane cellular foam interlayer, a first thermoplastic polyurethane (TPU) film layer, and a scrim backing layer of a woven or non-woven textile;
wherein said stacked assembly is compression molded in a 3-dimensional mold while at least a portion of said foam interlayer is heated to a temperature of between about 104° C. to about 127° C. to form said ventilated seat trim cover;
wherein said first TPU film layer prevents airflow passing through a bottom surface of said ventilated seat trim cover; and
wherein airflow passing between said foam interlayer and an external environment adjacent said upper textile layer passes through said upper textile layer.
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