US 12,222,117 B2
Sound-based motor diagnostics for a condensing unit
Payam Delgoshaei, Addison, TX (US); Ian Burmania, Rockwall, TX (US); and Fnu Aishwarya Mukunda, Dublin, CA (US)
Assigned to Lennox Industries Inc., Richardson, TX (US)
Filed by Lennox Industries Inc., Richardson, TX (US)
Filed on Sep. 27, 2022, as Appl. No. 17/935,827.
Prior Publication US 2024/0102676 A1, Mar. 28, 2024
Int. Cl. F24F 11/38 (2018.01); H04R 1/08 (2006.01); H04R 3/00 (2006.01)
CPC F24F 11/38 (2018.01) [H04R 1/08 (2013.01); H04R 3/00 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A heating, ventilation, and air conditioning (HVAC) system, comprising:
a cooling unit configured to receive an airflow and to transfer heat from the received airflow to a flow of refrigerant;
a condensing unit configured to reject heat from the flow of refrigerant, the condensing unit comprising a fan and a motor;
a sound sensor configured to capture an audio signal of the condensing unit; and
an analysis device operably coupled to the sound sensor, comprising:
a memory operable to store an audio signature library comprising a plurality of audio signatures, wherein:
each audio signature identifies one or more attributes for a portion of an audio signal; and
each audio signature is associated with one or more fault types for one or more of the motor, the fan, or mounting hardware of the condensing unit; and
a processor operably coupled to the memory, configured to:
determine that there is a demand to operate the fan within the condensing unit of the HVAC system;
receive a first audio signal from the sound sensor associated with the condensing unit;
determine an audio signature of the received first audio signal;
determine that the motor is not in a first mode of operation based on the determined audio signature;
determine whether a second audio signal is received from the sound sensor;
in response to determining that the sound sensor received the second audio signal, determine the fault type based on the determination of the audio signature present within the first audio signal; and
output a recommendation based on the determined fault type.