| CPC B29C 70/382 (2013.01) [B29C 70/32 (2013.01); B29C 70/34 (2013.01); F16C 1/02 (2013.01); F16C 3/026 (2013.01); F16D 3/725 (2013.01); B29L 2031/75 (2013.01); F16C 2326/43 (2013.01)] | 10 Claims |

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1. A flexible composite driveshaft formed by automated fiber placement, the flexible composite driveshaft comprising:
a first region extending longitudinally about an axis and having a substantially constant first diameter; and
a second region adjacent to the first region, the second region comprising:
a first diaphragm extending radially outward from the first region about a circumference of the driveshaft; and
a second diaphragm extending radially outward from the first region about the circumference of the driveshaft;
wherein the first and second regions each comprise a plurality of strips of unidirectional fiber tape, wherein the plurality of strips is arranged in a plurality of stacked layers and wherein a first portion of the plurality of strips is oriented in a circumferential direction; and
wherein at least one of the circumferentially-oriented strips of unidirectional fiber tape is positioned between the first and second diaphragms and comprises a plurality of folds formed about the circumference of the driveshaft.
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