| CPC G06Q 50/04 (2013.01) [G06Q 10/0631 (2013.01); G06Q 10/08 (2013.01)] | 9 Claims |
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1. A method of interfacing a discrete digital workshop information system, wherein the discrete digital workshop information system comprises Product Lifecycle Management (PLM), Enterprise Resource Planning (ERP), Manufacturing Execution System (MES), Energy Management System (EMS), and Warehouse Management System (WMS) of a finished product, wherein the method comprises interfacing the PLM with the ERP, interfacing the PLM with the MES, interfacing the ERP with the MES, interfacing the MES with the WMS, interfacing the ERP with the WMS, interfacing the MES with the EMS, and interfacing the MES with production equipment, inspection equipment, logistics equipment, and auxiliary equipment, and wherein modules of the discrete digital workshop information system comprise machine readable instructions stored on non-transitory storage, and configured to perform functions of the respective modules in response to execution of the respective modules by at least one processor;
the PLM is configured to cooperate with the ERP to implement a product lifecycle design, to form a manufacturing BOM function module, and a drawing document management function module; a dataset of BOM master data generated by the manufacturing BOM function module is transmitted to the MES and the ERP respectively; a basic material information dataset generated by the drawing document management function module is transmitted to the ERP, and a process file dataset generated by the drawing document management function module is transmitted to the MES for guiding a workshop to carry out process production; a dataset for interfacing the PLM with the ERP comprises a basic material dataset, and the dataset of BOM master data;
the ERP is configured to implement a basic information management function module, a master plan management function module, and a sales management function module of a product, and formed datasets comprise a production order dataset and a sales warehouse-out order dataset; the master plan management function module is to generate the production order dataset and transmit the production order dataset to the MES of the workshop; the sales management function module is to receive a finished product warehouse-in order dataset of the MES and a delivery notice dataset of the WMS, and the ERP is to transmit the sales warehouse-out order dataset to the WMS; a dataset for interfacing the ERP with the MES comprises the production order dataset and the finished product warehouse-in order dataset;
the MES is configured to implement a basic information management function module, a plan management function module, a production management function module, a BOM management function module, an equipment management function module, a quality management function module, and a logistics management function module of the product, formed datasets comprise an information push dataset, a production schedule dataset, a control instruction dataset, a finished product warehouse-in order dataset, and a production task dataset, which are transmitted to the production equipment, the inspection equipment, the logistics equipment, the auxiliary equipment, the EMS, and the WMS respectively, a dataset received by the MES comprises BOM master data and a process file of the PLM, basic data and a production order of the ERP, warehouse-in performance of the WMS, data feedback of the inspection equipment, and data feedback of the logistics equipment; a dataset for interfacing the PLM with the MES comprises the dataset of BOM master data and the process file dataset;
the WMS is configured to implement a warehouse-in management function module and a warehouse-out management function module of the product, and formed datasets comprise a warehouse-in performance dataset, a delivery notice dataset, and a warehouse-out instruction dataset; the warehouse-in management function module of the WMS is to receive the finished product warehouse-in order dataset of the MES, feedback the warehouse-in performance dataset to the MES; the warehouse-out management function module of the WMS is to receive the sales warehouse-out order dataset of the ERP, perform warehouse-out delivery according to a warehouse-out principle, feedback the delivery notice dataset to the sales management function module of the ERP, issue the warehouse-out instruction dataset to warehousing equipment, and receive a warehouse-out result dataset from the warehousing equipment; a dataset for interfacing the MES with the WMS of a finished product warehouse comprises a production warehouse-in order dataset, and the warehouse-in performance dataset; a dataset for interfacing the ERP with the WMS of the finished product warehouse comprises the sales warehouse-out order dataset and the delivery notice dataset;
the EMS is configured to implement an energy consumption data collection function module and an energy consumption data statistical function module of the production equipment, receive the production task dataset formed by the plan management function module of the MES and a dataset of energy data of the production equipment, form an energy consumption data statistical result dataset and transmit the energy consumption data statistical result dataset to the plan management function module of the MES; a dataset for interfacing the MES with the EMS comprises the production task dataset and an energy consumption data statistical dataset;
the interfacing the PLM with the MES comprises the following steps:
step 1: maintaining the dataset of BOM master data and the process file dataset through the manufacturing BOM function module and the drawing document management function module in the PLM;
step 2: synchronizing, by the PLM, the dataset of BOM master data and the process file dataset to the BOM management function module and the production management function module of the MES through an interface;
the interfacing the MES with the EMS comprises the following steps:
step 1: receiving, by the energy consumption data collection function module of the EMS, the production task dataset generated by the plan management function module of the MES;
step 2: performing, by the EMS, collection of energy data of a main energy-consuming production equipment according to the production task dataset, forming the energy consumption data statistical result dataset, and transmitting the energy consumption data statistical result dataset to the plan management function module of the MES, the energy consumption statistical dataset including a job order identifier and an equipment identifier, the energy consumption statistical dataset used by the MES to generate production scheduling configured to perform energy saving and energy efficient production; and
the interfacing the MES with equipment comprises the following steps:
step 1: in response to the product or a container carrying the product passing through the inspection equipment, automatically identifying coding information of the product or coding information of the container carrying the product, wherein the coding information of the product or the coding information of the container carrying the product comprises information of a plain code, a barcode, and RFID;
step 2: after acquiring, by the quality management function module of the MES, the coding information of the product or the coding information of the container carrying the product through the data feedback of the inspection equipment, determining to issue the control instruction dataset to controllers of different logistics equipment through the equipment management function module;
step 3: transmitting, by the plan management function module of the MES, the production schedule dataset to the production equipment, and transmitting, by an equipment management module of the MES, the control instruction dataset to the production equipment, the inspection equipment, and the logistics equipment; transmitting, by a controller of the logistics equipment, a data feedback dataset to the logistics management function module of the MES after performing instruction processing; and
step 4: transmitting, by the inspection equipment, the data feedback dataset to the quality management function module of the MES; and
automatically operating, by at least one processor, the production equipment, the inspection equipment, the logistics equipment, and the auxiliary equipment based on the basic material information dataset, the dataset of BOM master data, the process file dataset, the production order dataset, the sales warehouse-out order dataset, the finished product warehouse-in order dataset, the delivery notice dataset, the information push dataset, the production schedule dataset, the control instruction dataset, the production task dataset, the energy consumption data statistical dataset, and the data feedback dataset, according to the PLM, ERP, MES, EMS, and WMS.
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