US 11,887,851 B2
Method for forming and using mask
Ching-Yu Chang, Taipei (TW); Jei Ming Chen, Tainan (TW); and Tze-Liang Lee, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsinchu (TW)
Filed on Jul. 29, 2021, as Appl. No. 17/388,209.
Prior Publication US 2023/0032703 A1, Feb. 2, 2023
Int. Cl. H01L 21/033 (2006.01); H01L 21/768 (2006.01); H01L 21/311 (2006.01)
CPC H01L 21/0337 (2013.01) [H01L 21/31144 (2013.01); H01L 21/76802 (2013.01); H01L 21/76877 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method of forming a semiconductor device, the method comprising:
patterning a photoresist layer on a mask layer;
performing an oxygen plasma treatment on the photoresist layer, the oxygen plasma treatment converting the photoresist layer to a treated photoresist layer by oxidizing an exposed surface of the photoresist layer;
after the performing the oxygen plasma treatment patterning the mask layer using the treated photoresist layer as a mask, wherein during an etching of the mask layer the treated photoresist layer is an oxidized organic material; and
patterning a target layer using the patterned mask layer as a mask.
 
8. A method of forming a semiconductor device, the method comprising:
forming a film over a patterned top layer, the patterned top layer being on a mask layer, the mask layer being over a target layer, wherein openings extend through the patterned top layer to expose the mask layer, a first portion of the film over the patterned top layer has a first thickness, a second portion of the film on a bottom surface of the openings has a second thickness, and the first thickness is greater than the second thickness;
patterning the mask layer using the patterned top layer as a mask; and
using the patterned mask layer as a mask to pattern the target layer.
 
15. A method of forming a semiconductor device, the method comprising:
forming a film stack over a target layer, the target layer being on a substrate;
forming a photoresist over the film stack, the photoresist comprising a bottom layer, a middle layer over the bottom layer, and a top layer over the middle layer;
patterning the top layer, wherein the patterning the top layer forms first openings through the patterned top layer;
forming an oxide layer on exposed surfaces of the patterned top layer and over bottom surfaces of the first openings, wherein the oxide layer has a first thickness on the exposed surfaces of the patterned top layer and a second thickness over the bottom surfaces of the first openings, wherein the first thickness is greater than the second thickness;
patterning the middle layer using the patterned top layer as a mask;
patterning the bottom layer using the patterned middle layer as a mask;
patterning the film stack using the patterned bottom layer as a mask;
patterning the target layer using the patterned film stack as a mask to form second openings through the target layer; and
forming conductive features in the second openings.