US 11,885,442 B2
Mechanical joining of nitinol tubes
Mark W. Broadley, Downingtown, PA (US); Michael D. Wood, Lansdale, PA (US); Jim D. Cooney, Gilbertsville, PA (US); and Timothy Hoklas, Crystal Lake, IL (US)
Assigned to VIANT AS&O HOLDINGS, LLC, Foxborough, MA (US)
Filed by VIANT AS&O HOLDINGS, LLC, Foxborough, MA (US)
Filed on Dec. 17, 2018, as Appl. No. 16/222,312.
Claims priority of provisional application 62/599,307, filed on Dec. 15, 2017.
Prior Publication US 2019/0186659 A1, Jun. 20, 2019
Int. Cl. F16L 13/14 (2006.01); F16L 13/007 (2006.01); F16G 11/00 (2006.01)
CPC F16L 13/14 (2013.01) [F16G 11/00 (2013.01); F16L 13/007 (2013.01)] 14 Claims
OG exemplary drawing
 
1. A method of forming a mechanical joint, comprising providing a first tube formed of nitinol wherein the first tube includes an end portion having a plurality of protruding first tube lobes and a plurality of first tube lobe recesses; providing a metallic second tubular component including an end portion having a plurality of protruding second tubular component lobes and a plurality of second tubular component lobe recesses; wherein each lobe of the second tubular component lobes has a same size and geometry with each lobe of the first tube lobes such that the mechanical joint is formable with more than one arrangement of the first tube and the second tubular component relative to one another; disposing one lobe of the plurality of first tube lobes in one lobe recess of the plurality of second tubular component lobe recesses, respectively; disposing one lobe of the plurality of second tubular component lobes in one lobe recess of the plurality of first tube recesses, respectively; mechanically engaging the first tube end portion having the plurality of first tube lobes with the second tubular component end portion having the plurality of second tubular component lobes by translating toward one another in an axial direction on a common longitudinal axis, wherein each lobe of the plurality of first tube lobes mechanically engages with two adjacent lobes of the plurality of second tubular component lobes and each lobe of the plurality of second tubular component lobes mechanically engages with two adjacent lobes of the plurality of first tube lobes, such that a mechanical joint is formed which interlocks the first tube and the second tubular component against axial separation on the longitudinal axis; wherein, during mechanically engaging the first tube end portion with the second tubular component end portion the nitinol of the first tube deforms, and elastically recovers when the mechanical joint is formed; wherein the first tube deformation includes moving the plurality of first tube lobes from an original position to an open position and holding the plurality of first tube lobes at the open position;
wherein the first tube elastic recovery includes releasing the plurality of first tube lobes from the open position such that they return to the original position;
wherein superelasticity of the nitinol accommodates deformation and elastic recovery of the first tube when the mechanical joint is formed, whereby the nitinol undergoes a phas e transformation between austenitic and martensitic phases; and
wherein the metallic second tubular component is formed of stainless steel, cobalt alloy or nickel alloy.