CPC B29C 64/209 (2017.08) [B29C 64/118 (2017.08); B29C 64/393 (2017.08); B29C 64/40 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12)] | 10 Claims |
1. An additive manufacturing system comprising:
a multi-nozzle extruder having a faceplate with a plurality of nozzles;
a plurality of valves, each valve in the plurality of valves being configured to open and close one of the nozzles in a one-to-one correspondence;
an actuator operatively connected to the multi-nozzle extruder, the actuator being configured to move the multi-nozzle extruder in a plane parallel to the faceplate that has a pair of orthogonal axes that define a 0°, 180°, 90°, or 270° path of movement for the multi-nozzle extruder in the plane and to move the multi-nozzle extruder toward and away from a surface on which the multi-nozzle extruder emits extrusion material; and
a controller operatively connected to the plurality of valves and the actuator, the controller being configured to:
operate more than one valve in the plurality of valves to open more than one nozzle in the multi-nozzle extruder; and
operate the actuator to move the multi-nozzle extruder along a path in the plane parallel to the faceplate at one of a 45°, −45°, 135°, or −135° direction with reference to the orthogonal axes to form with material extruded simultaneously from the more than one open nozzle a first group of multiple parallel ribbons of support structure outside a perimeter of a layer of an object being formed on the surface.
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