US 12,205,994 B2
Sacrificial layer for semiconductor process
Tsan-Chun Wang, Hsinchu (TW); Su-Hao Liu, Jhongpu Township (TW); Liang-Yin Chen, Hsinchu (TW); Huicheng Chang, Tainan (TW); and Yee-Chia Yeo, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsinchu (TW)
Filed on Nov. 6, 2023, as Appl. No. 18/502,183.
Application 17/651,843 is a division of application No. 16/837,214, filed on Apr. 1, 2020, granted, now 11,257,911, issued on Feb. 22, 2022.
Application 18/502,183 is a continuation of application No. 17/651,843, filed on Feb. 21, 2022, granted, now 11,848,361.
Prior Publication US 2024/0072128 A1, Feb. 29, 2024
This patent is subject to a terminal disclaimer.
Int. Cl. H01L 29/40 (2006.01); H01L 21/033 (2006.01); H01L 21/285 (2006.01); H01L 21/3115 (2006.01); H01L 29/45 (2006.01)
CPC H01L 29/401 (2013.01) [H01L 21/0337 (2013.01); H01L 21/28518 (2013.01); H01L 21/31155 (2013.01); H01L 29/456 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A semiconductor device comprising:
a gate disposed over a substrate;
a source/drain region adjacent to the gate, wherein the source/drain region is covered by a silicide layer;
a first hard mask covering the gate, wherein the first hard mask comprises amorphous silicon and nitrogen; and
a second hard mask covering the first hard mask.
 
9. A semiconductor device comprising:
a first fin extending from a semiconductor substrate;
a first gate stack on the first fin;
gate spacers on the first fin, the gate spacers covering opposite sidewalls of the first gate stack, the gate spacers extending above the first gate stack; and
a first hard mask on the first gate stack, the first hard mask being between the gate spacers, the first hard mask comprising amorphous silicon.
 
17. A semiconductor device comprising:
a mask over a gate electrode, the gate electrode being over a substrate, wherein the mask comprises amorphous silicon with N—Si bonding;
a gate contact coupled to the gate electrode, the gate contact extending through the mask;
a source/drain region on the substrate, the source/drain region neighboring the gate electrode; and
a silicide layer on the source/drain region, wherein the silicide layer comprises titanium.