US 12,191,926 B2
Methods and systems for detection in an industrial internet of things data collection environment with noise detection and system response for vibrating components
Charles Howard Cella, Pembroke, MA (US); Gerald William Duffy, Jr., Philadelphia, PA (US); Jeffrey P. McGuckin, Philadelphia, PA (US); and Mehul Desai, Oak Brook, IL (US)
Assigned to Strong Force IoT Portfolio 2016, LLC, Fort Lauderdale, FL (US)
Filed by Strong Force IoT Portfolio 2016, LLC, Fort Lauderdale, FL (US)
Filed on Oct. 3, 2018, as Appl. No. 16/151,191.
Application 16/151,191 is a continuation of application No. 16/143,305, filed on Sep. 26, 2018.
Application 16/143,305 is a continuation of application No. PCT/US2018/045036, filed on Aug. 2, 2018.
Application 16/143,305 is a continuation of application No. 15/973,406, filed on May 7, 2018, granted, now 11,838,036.
Application PCT/US2018/045036 is a continuation of application No. 15/973,406, filed on May 7, 2018, granted, now 11,838,036.
Application 15/973,406 is a continuation in part of application No. PCT/US2017/031721, filed on May 9, 2017.
Claims priority of provisional application 62/583,487, filed on Nov. 8, 2017.
Claims priority of provisional application 62/562,487, filed on Sep. 24, 2017.
Claims priority of provisional application 62/540,557, filed on Aug. 2, 2017.
Claims priority of provisional application 62/540,513, filed on Aug. 2, 2017.
Claims priority of provisional application 62/427,141, filed on Nov. 28, 2016.
Claims priority of provisional application 62/412,843, filed on Oct. 26, 2016.
Claims priority of provisional application 62/350,672, filed on Jun. 15, 2016.
Claims priority of provisional application 62/333,589, filed on May 9, 2016.
Prior Publication US 2019/0033849 A1, Jan. 31, 2019
Int. Cl. H04B 17/29 (2015.01); B62D 15/02 (2006.01); G01M 13/028 (2019.01); G01M 13/04 (2019.01); G01M 13/045 (2019.01); G05B 13/02 (2006.01); G05B 19/418 (2006.01); G05B 23/02 (2006.01); G06F 18/21 (2023.01); G06N 3/006 (2023.01); G06N 3/02 (2006.01); G06N 3/044 (2023.01); G06N 3/045 (2023.01); G06N 3/047 (2023.01); G06N 3/084 (2023.01); G06N 3/088 (2023.01); G06N 5/046 (2023.01); G06N 7/01 (2023.01); G06N 20/00 (2019.01); G06Q 10/04 (2023.01); G06Q 10/0639 (2023.01); G06Q 30/02 (2023.01); G06Q 30/06 (2023.01); G06Q 50/00 (2012.01); G06V 10/778 (2022.01); G06V 10/82 (2022.01); G16Z 99/00 (2019.01); H02M 1/12 (2006.01); H03M 1/12 (2006.01); H04B 17/23 (2015.01); H04B 17/309 (2015.01); H04B 17/318 (2015.01); H04B 17/345 (2015.01); H04L 1/00 (2006.01); H04L 1/18 (2023.01); H04L 1/1867 (2023.01); H04L 67/1097 (2022.01); H04L 67/12 (2022.01); H04W 4/38 (2018.01); H04W 4/70 (2018.01); B62D 5/04 (2006.01); G05B 19/042 (2006.01); G06F 17/18 (2006.01); G06F 18/25 (2023.01); G06N 3/126 (2023.01); H04B 17/40 (2015.01); H04L 5/00 (2006.01); H04L 67/306 (2022.01)
CPC H04B 17/29 (2015.01) [B62D 15/0215 (2013.01); G01M 13/028 (2013.01); G01M 13/04 (2013.01); G01M 13/045 (2013.01); G05B 13/028 (2013.01); G05B 19/4183 (2013.01); G05B 19/4184 (2013.01); G05B 19/41845 (2013.01); G05B 19/4185 (2013.01); G05B 19/41865 (2013.01); G05B 19/41875 (2013.01); G05B 23/0221 (2013.01); G05B 23/0229 (2013.01); G05B 23/024 (2013.01); G05B 23/0264 (2013.01); G05B 23/0283 (2013.01); G05B 23/0286 (2013.01); G05B 23/0289 (2013.01); G05B 23/0291 (2013.01); G05B 23/0294 (2013.01); G05B 23/0297 (2013.01); G06F 18/2178 (2023.01); G06N 3/006 (2013.01); G06N 3/02 (2013.01); G06N 3/044 (2023.01); G06N 3/045 (2023.01); G06N 3/047 (2023.01); G06N 3/084 (2013.01); G06N 3/088 (2013.01); G06N 5/046 (2013.01); G06N 7/01 (2023.01); G06N 20/00 (2019.01); G06Q 10/04 (2013.01); G06Q 10/0639 (2013.01); G06Q 30/02 (2013.01); G06Q 30/0278 (2013.01); G06Q 30/06 (2013.01); G06Q 50/00 (2013.01); G06V 10/7784 (2022.01); G06V 10/82 (2022.01); G16Z 99/00 (2019.02); H02M 1/12 (2013.01); H03M 1/12 (2013.01); H04B 17/23 (2015.01); H04B 17/309 (2015.01); H04B 17/318 (2015.01); H04B 17/345 (2015.01); H04L 1/0002 (2013.01); H04L 1/0041 (2013.01); H04L 1/18 (2013.01); H04L 1/1874 (2013.01); H04L 67/1097 (2013.01); H04L 67/12 (2013.01); H04W 4/38 (2018.02); H04W 4/70 (2018.02); B62D 5/0463 (2013.01); G05B 19/042 (2013.01); G05B 23/02 (2013.01); G05B 23/0208 (2013.01); G05B 2219/32287 (2013.01); G05B 2219/35001 (2013.01); G05B 2219/37337 (2013.01); G05B 2219/37351 (2013.01); G05B 2219/37434 (2013.01); G05B 2219/37537 (2013.01); G05B 2219/40115 (2013.01); G05B 2219/45004 (2013.01); G05B 2219/45129 (2013.01); G06F 17/18 (2013.01); G06F 18/21 (2023.01); G06F 18/217 (2023.01); G06F 18/25 (2023.01); G06N 3/126 (2013.01); H04B 17/40 (2015.01); H04L 1/0009 (2013.01); H04L 5/0064 (2013.01); H04L 67/306 (2013.01); Y02P 80/10 (2015.11); Y02P 90/02 (2015.11); Y02P 90/80 (2015.11); Y04S 50/00 (2013.01); Y04S 50/12 (2013.01); Y10S 707/99939 (2013.01)] 25 Claims
OG exemplary drawing
 
1. A monitoring system for data collection in an industrial environment, the system comprising:
a data collector structured to collect data and communicatively coupled to a plurality of input channels connected to data collection points operationally coupled to at least one industrial component, the at least one industrial component vibrating at least a second industrial component in the industrial environment, each of the at least one industrial component and the at least the second industrial component being a distinct, physically separate, independently-operable machine capable of independently producing vibration, wherein each of the at least one industrial component and the at least the second industrial component includes at least one of: a fan, a device having a crosspoint switch, a pump, a compressor, an air conditioning unit, a mixer, an agitator, a motor, or an engine;
a data storage structured to store a plurality of system response patterns associated with sound detection during operation of the at least one industrial component;
a data acquisition circuit structured to interpret a plurality of detection values from the collected data of the at least one industrial component when vibrating the at least the second industrial component, each of the plurality of detection values corresponding to at least one of the plurality of input channels;
a data analysis circuit structured to:
analyze the detection values;
determine a measured sound pattern acquired from the at least one industrial component based on the detection values; and
compare the measured sound pattern to the plurality of system response patterns to determine an identified sound pattern corresponding to the at least the second industrial component that was vibrated by the at least one industrial component; and
a response circuit structured to:
in response to the identified sound pattern for the at least the second industrial component:
modify data collection from at least one input channel connected to other data collection points operationally coupled to the at least the second industrial component; and
perform an action comprising at least one of:
removing or re-tasking under-utilized equipment based on one or more of learned received output data patterns of the collected data and a state of the at least the second industrial component;
triggering at least one of an alert of a failure, an imminent failure, or a maintenance event;
shutting down a piece of equipment or a component;
initiating maintenance of the piece of equipment or the component;
recommending deployment of a field technician;
recommending a vibration absorption/dampening device;
modifying a process to utilize backup equipment;
modifying a process to utilize a backup component;
modifying a process to preserve products;
modifying a process to preserve reactants;
generating or modifying a maintenance schedule;
coupling the identified sound pattern with a duty cycle of at least one of: the equipment, RPM, flow rate, pressure, or temperature to obtain a status of at least one of the equipment or the component and generate a report;
matching the identified sound pattern to a condition when a machine requires maintenance; or
updating the plurality of system response patterns if a changed parameter resulted in a new sound pattern, or if a predicted outcome or state did not occur in an absence of mitigation.