US 12,191,360 B2
Methods for silicon carbide gate formation
Yi Zheng, Sunnyvale, CA (US); and Er-Xuan Ping, Santa Clara, CA (US)
Assigned to APPLIED MATERIALS, INC., Santa Clara, CA (US)
Filed by Applied Materials, Inc., Santa Clara, CA (US)
Filed on Dec. 27, 2021, as Appl. No. 17/562,938.
Prior Publication US 2023/0207638 A1, Jun. 29, 2023
Int. Cl. H01L 29/40 (2006.01); H01L 21/04 (2006.01); H01L 29/16 (2006.01); H01L 29/423 (2006.01)
CPC H01L 29/401 (2013.01) [H01L 21/049 (2013.01); H01L 29/1608 (2013.01); H01L 29/4236 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method of forming a gate structure on a substrate, comprising:
depositing an amorphous carbon layer on a silicon carbide layer of the gate structure on the substrate to form a capping layer on the silicon carbide layer;
annealing the silicon carbide layer at a temperature of greater than approximately 1800 degrees Celsius;
forming a hard mask on the silicon carbide layer by patterning the amorphous carbon layer;
etching a trench structure of the gate structure into the silicon carbide layer using the hard mask;
removing the hard mask to expose the silicon carbide layer;
depositing a silicon dioxide layer of the gate structure on the silicon carbide layer using an atomic layer deposition process;
performing at least one interface treatment on the silicon dioxide layer;
depositing a gate oxide layer of the gate structure on the silicon dioxide layer; and
depositing a gate material of the gate structure on the gate oxide layer.