US 12,187,642 B2
Method for manufacturing insulation products based on mineral wool
Mamadou Seck, Creil (FR); Mickael Delmee, Wavignies (FR); and Pierrick Guyot, Montrouge (FR)
Assigned to SAINT-GOBAIN ISOVER, Courbevoie (FR)
Appl. No. 17/791,309
Filed by SAINT-GOBAIN ISOVER, Courbevoie (FR)
PCT Filed Jan. 5, 2021, PCT No. PCT/FR2021/050008
§ 371(c)(1), (2) Date Jul. 7, 2022,
PCT Pub. No. WO2021/140295, PCT Pub. Date Jul. 15, 2021.
Claims priority of application No. 2000151 (FR), filed on Jan. 9, 2020.
Prior Publication US 2023/0027973 A1, Jan. 26, 2023
Int. Cl. C03C 25/26 (2018.01); B29C 70/28 (2006.01)
CPC C03C 25/26 (2013.01) [B29C 70/28 (2013.01)] 18 Claims
 
1. A method for manufacturing an insulation product comprising mineral wool bound by an organic binder, the method comprising the following successive steps:
(a) providing mineral wool at room temperature;
(b) applying, to the mineral wool, an aqueous thermosetting binder composition;
(c) drying the mineral wool impregnated with the aqueous thermosetting binder composition, to obtain thermosetting mineral wool;
(d) shaping the thermosetting mineral wool; and
(e) heating the shaped thermosetting mineral wool at a temperature for long enough to enable the constituents of the binder to be condensed and an insoluble binder to be formed.