US 11,787,156 B2
Coated steel material
Mamoru Saito, Tokyo (JP); Yasuto Goto, Tokyo (JP); and Kiyokazu Ishizuka, Tokyo (JP)
Assigned to NIPPON STEEL CORPORATION, Tokyo (JP)
Appl. No. 17/771,012
Filed by NIPPON STEEL CORPORATION, Tokyo (JP)
PCT Filed Oct. 16, 2020, PCT No. PCT/JP2020/039183
§ 371(c)(1), (2) Date Apr. 22, 2022,
PCT Pub. No. WO2021/095442, PCT Pub. Date May 20, 2021.
Claims priority of application No. 2019-205998 (JP), filed on Nov. 14, 2019.
Prior Publication US 2022/0371302 A1, Nov. 24, 2022
This patent is subject to a terminal disclaimer.
Int. Cl. B32B 15/01 (2006.01); C22C 18/04 (2006.01); C23C 2/06 (2006.01); C23C 2/40 (2006.01); C23C 28/02 (2006.01); C23C 2/02 (2006.01); C23C 2/26 (2006.01); C23C 2/28 (2006.01); C23C 30/00 (2006.01); C22C 18/00 (2006.01); B32B 15/18 (2006.01); C23C 28/00 (2006.01); B32B 15/04 (2006.01)
CPC B32B 15/013 (2013.01) [B32B 15/04 (2013.01); B32B 15/043 (2013.01); B32B 15/18 (2013.01); C22C 18/00 (2013.01); C22C 18/04 (2013.01); C23C 2/02 (2013.01); C23C 2/024 (2022.08); C23C 2/0222 (2022.08); C23C 2/0224 (2022.08); C23C 2/06 (2013.01); C23C 2/26 (2013.01); C23C 2/28 (2013.01); C23C 2/29 (2022.08); C23C 2/40 (2013.01); C23C 28/02 (2013.01); C23C 28/021 (2013.01); C23C 28/023 (2013.01); C23C 28/025 (2013.01); C23C 28/3225 (2013.01); C23C 30/00 (2013.01); C23C 30/005 (2013.01); Y10T 428/12792 (2015.01); Y10T 428/12799 (2015.01); Y10T 428/12951 (2015.01); Y10T 428/12958 (2015.01); Y10T 428/12972 (2015.01); Y10T 428/12979 (2015.01); Y10T 428/24967 (2015.01); Y10T 428/24975 (2015.01); Y10T 428/263 (2015.01); Y10T 428/264 (2015.01); Y10T 428/265 (2015.01)] 4 Claims
OG exemplary drawing
 
1. A coated steel material comprising a base steel, and a coating layer containing a Zn—Al—Mg alloy layer disposed on a surface of the base steel,
wherein the coating layer has a chemical composition formed from, in % by mass:
Zn: greater than 65.0%,
Al: greater than 5.0% to less than 25.0%,
Mg: greater than 3.0% to less than 12.5%,
Sn: 0 to 0.20%,
Bi: 0% to less than 5.0%,
In: 0% to less than 2.0%,
Ca: 0% to 3.0%,
Y: 0% to 0.5%,
La: 0% to less than 0.5%,
Ce: 0% to less than 0.5%,
Si: 0% to less than 2.5%,
Cr: 0% to 0.25%,
Ti: 0% to 0.25%,
Ni: 0% to 0.25%,
Co: 0% to 0.25%,
V: 0% to 0.25%,
Nb: 0% to 0.25%,
Cu: 0% to 0.25%,
Mn: 0% to 0.25%,
Fe: 0% to 5.0%,
Sr: 0% to less than 0.5%,
Sb: 0% to less than 0.5%,
Pb: 0% to less than 0.5%,
B: 0% to less than 0.5%, and
impurities, and
wherein, in a backscattered electron image of the Zn—Al—Mg alloy layer that is obtained at a time of observing a surface of the Zn—Al—Mg alloy layer, after polishing the Zn—Al—Mg alloy layer such that a layer thickness thereof is reduced by one-half, under a scanning electron microscope at a magnification of 100×, Al crystals are present, and an average value of a cumulative circumferential length of the Al crystals, as determined by binarization image processing and shape characterization measurement, is 88 to 195 mm/mm2.