US 11,724,455 B2
Chamber systems for additive manufacturing
James A. DeMuth, Woburn, MA (US); Erik Toomre, Los Altos, CA (US); Francis L. Leard, Sudbury, MA (US); Kourosh Kamshad, Hudson, NH (US); Heiner Fees, Bietigheim-Bissingen (DE); and Eugene Berdichevsky, Oakland, CA (US)
Assigned to SEURAT TECHNOLOGIES, INC., Wilmington, MA (US)
Filed by Seurat Technologies, Inc., Mountain View, CA (US)
Filed on Mar. 5, 2021, as Appl. No. 17/193,978.
Application 17/193,978 is a continuation of application No. 15/336,644, filed on Oct. 27, 2016, granted, now 10,967,566.
Claims priority of provisional application 62/248,776, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,968, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,966, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,791, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,847, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,795, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,758, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,841, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,799, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,787, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,848, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,839, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,969, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,833, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,835, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,780, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,783, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,770, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,980, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,821, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,989, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,829, filed on Oct. 30, 2015.
Claims priority of provisional application 62/248,765, filed on Oct. 30, 2015.
Prior Publication US 2021/0187833 A1, Jun. 24, 2021
This patent is subject to a terminal disclaimer.
Int. Cl. B22F 12/00 (2021.01); B22F 12/17 (2021.01); B22F 12/40 (2021.01); B22F 12/44 (2021.01); B33Y 30/00 (2015.01); B29C 64/264 (2017.01); B29C 64/153 (2017.01); B22F 10/00 (2021.01); B33Y 10/00 (2015.01); B33Y 40/00 (2020.01); B33Y 50/02 (2015.01); B33Y 70/00 (2020.01); B33Y 80/00 (2015.01); B33Y 99/00 (2015.01); B23K 26/12 (2014.01); B23K 26/142 (2014.01); B23K 26/144 (2014.01); B23K 26/70 (2014.01); B29C 64/386 (2017.01); B29C 64/268 (2017.01); B22F 3/24 (2006.01); B23K 15/00 (2006.01); B23K 15/06 (2006.01); B23K 26/03 (2006.01); B23K 26/08 (2014.01); B23K 26/16 (2006.01); B23K 26/36 (2014.01); B23K 37/04 (2006.01); B25J 11/00 (2006.01); G02B 7/14 (2021.01); G02B 7/16 (2021.01); G02B 7/182 (2021.01); G02B 15/04 (2006.01); G02B 15/10 (2006.01); G02B 19/00 (2006.01); G02F 1/01 (2006.01); G02F 1/1333 (2006.01); G02F 1/135 (2006.01); G05B 17/02 (2006.01); H01S 5/40 (2006.01); H01S 5/00 (2006.01); B22F 12/33 (2021.01); B22F 12/70 (2021.01); G02B 27/10 (2006.01); B22F 10/28 (2021.01); B22F 10/70 (2021.01); B22F 12/30 (2021.01); B22F 12/88 (2021.01); B22F 12/90 (2021.01); B22F 10/34 (2021.01); B22F 10/36 (2021.01); G02B 26/08 (2006.01); B23K 26/00 (2014.01); B23K 26/082 (2014.01); B23K 101/00 (2006.01); B23K 101/24 (2006.01); B23K 103/00 (2006.01); B23K 101/02 (2006.01); B29K 105/00 (2006.01); G02B 27/28 (2006.01); G07C 3/14 (2006.01); B22F 10/73 (2021.01); B22F 12/20 (2021.01); B22F 12/41 (2021.01); B22F 12/45 (2021.01); B22F 12/53 (2021.01); B22F 10/47 (2021.01); B22F 10/32 (2021.01); B22F 10/50 (2021.01); B22F 10/64 (2021.01); B22F 10/10 (2021.01); B23K 26/342 (2014.01); B28B 1/00 (2006.01); G02B 27/09 (2006.01); G02B 27/14 (2006.01); G02B 27/00 (2006.01)
CPC B29C 64/264 (2017.08) [B22F 3/24 (2013.01); B22F 10/00 (2021.01); B22F 10/28 (2021.01); B22F 10/34 (2021.01); B22F 10/36 (2021.01); B22F 10/70 (2021.01); B22F 12/00 (2021.01); B22F 12/226 (2021.01); B22F 12/30 (2021.01); B22F 12/33 (2021.01); B22F 12/38 (2021.01); B22F 12/44 (2021.01); B22F 12/70 (2021.01); B22F 12/88 (2021.01); B22F 12/90 (2021.01); B23K 15/002 (2013.01); B23K 15/0006 (2013.01); B23K 15/0013 (2013.01); B23K 15/0026 (2013.01); B23K 15/0093 (2013.01); B23K 15/06 (2013.01); B23K 26/03 (2013.01); B23K 26/032 (2013.01); B23K 26/083 (2013.01); B23K 26/0846 (2013.01); B23K 26/123 (2013.01); B23K 26/127 (2013.01); B23K 26/1224 (2015.10); B23K 26/142 (2015.10); B23K 26/144 (2015.10); B23K 26/16 (2013.01); B23K 26/36 (2013.01); B23K 26/702 (2015.10); B23K 26/703 (2015.10); B23K 26/704 (2015.10); B23K 37/0426 (2013.01); B25J 11/00 (2013.01); B29C 64/153 (2017.08); B29C 64/268 (2017.08); B29C 64/386 (2017.08); B33Y 10/00 (2014.12); B33Y 40/00 (2014.12); B33Y 50/02 (2014.12); B33Y 70/00 (2014.12); B33Y 80/00 (2014.12); B33Y 99/00 (2014.12); G02B 7/14 (2013.01); G02B 7/16 (2013.01); G02B 7/1827 (2013.01); G02B 15/04 (2013.01); G02B 15/10 (2013.01); G02B 19/0028 (2013.01); G02B 19/0047 (2013.01); G02B 26/0816 (2013.01); G02B 27/108 (2013.01); G02F 1/0136 (2013.01); G02F 1/135 (2013.01); G02F 1/133362 (2013.01); G05B 17/02 (2013.01); H01S 5/005 (2013.01); H01S 5/4012 (2013.01); B22F 10/10 (2021.01); B22F 10/32 (2021.01); B22F 10/47 (2021.01); B22F 10/50 (2021.01); B22F 10/64 (2021.01); B22F 10/73 (2021.01); B22F 12/17 (2021.01); B22F 12/20 (2021.01); B22F 12/222 (2021.01); B22F 12/41 (2021.01); B22F 12/45 (2021.01); B22F 12/53 (2021.01); B22F 2003/247 (2013.01); B22F 2003/248 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); B23K 15/0086 (2013.01); B23K 26/0006 (2013.01); B23K 26/082 (2015.10); B23K 26/342 (2015.10); B23K 37/0408 (2013.01); B23K 2101/001 (2018.08); B23K 2101/008 (2018.08); B23K 2101/02 (2018.08); B23K 2101/24 (2018.08); B23K 2103/00 (2018.08); B23K 2103/42 (2018.08); B23K 2103/50 (2018.08); B28B 1/001 (2013.01); B29K 2105/251 (2013.01); B33Y 30/00 (2014.12); G02B 27/0068 (2013.01); G02B 27/0905 (2013.01); G02B 27/141 (2013.01); G02B 27/283 (2013.01); G02B 27/286 (2013.01); G05B 2219/49023 (2013.01); G07C 3/146 (2013.01); Y02P 10/25 (2015.11); Y02P 80/40 (2015.11)] 20 Claims
OG exemplary drawing
 
1. An apparatus, comprising:
a print head comprising an energy source, the print head comprising one or more energy patterning devices configured to provide one or more two-dimensional patterned incident beams to process a powdered material;
a build chamber configured to at least partially surround a build platform capable of holding a powder bed formed by the powdered material; and
an optical-mechanical assembly comprising optical components arranged to receive and direct the one or more incident beams into the build chamber,
a rejected energy handling device configured to reuse beam energy rejected by the one or more energy patterning devices by relaying the rejected beam energy to an electricity generator and a thermal management system.