CPC E04D 11/02 (2013.01) [B32B 7/12 (2013.01); B32B 27/00 (2013.01); B32B 27/14 (2013.01); B32B 27/32 (2013.01); B32B 37/00 (2013.01); B32B 37/06 (2013.01); B32B 37/08 (2013.01); B32B 37/1045 (2013.01); B32B 37/24 (2013.01); B32B 38/00 (2013.01); B32B 38/0004 (2013.01); B32B 38/164 (2013.01); B32B 2250/40 (2013.01); B32B 2262/101 (2013.01); B32B 2264/0257 (2013.01); B32B 2264/062 (2013.01); B32B 2264/12 (2013.01); B32B 2305/026 (2013.01); B32B 2305/22 (2013.01); B32B 2305/30 (2013.01); B32B 2305/70 (2013.01); B32B 2307/3065 (2013.01); B32B 2307/732 (2013.01); B32B 2307/758 (2013.01); B32B 2315/085 (2013.01); B32B 2317/122 (2013.01); B32B 2323/04 (2013.01); B32B 2419/06 (2013.01)] | 20 Claims |
1. A method comprising:
mixing fragments and an adhesive into a blended core furnish;
applying the adhesive to a top side of a bottom layer fabric;
forming a core mat of the blended core furnish on top of the adhesive on the bottom layer fabric, wherein the core mat extends from a first edge of the bottom layer fabric to a second edge of the bottom layer fabric;
applying the adhesive to a top side of the core mat;
applying a surface layer fabric on a top side of the adhesive on the core mat to form an assembly comprising the bottom layer fabric, the core mat, and the surface layer fabric;
pressing the assembly; and
cutting and trimming the assembly to form a panel.
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