US 11,705,371 B2
Semiconductor devices having merged source/drain features and methods of fabrication thereof
Shahaji B. More, Hsinchu (TW); Chung-Hsien Yeh, Hsinchu (TW); and Chih-Yu Ma, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on May 5, 2021, as Appl. No. 17/308,552.
Prior Publication US 2022/0359298 A1, Nov. 10, 2022
Int. Cl. H01L 21/8234 (2006.01); H01L 27/088 (2006.01); H01L 29/06 (2006.01); B82Y 10/00 (2011.01); H01L 29/08 (2006.01); H01L 29/423 (2006.01); H01L 29/66 (2006.01); H01L 29/775 (2006.01); H01L 29/786 (2006.01); H01L 27/092 (2006.01); H01L 21/8238 (2006.01)
CPC H01L 21/823425 (2013.01) [H01L 21/823412 (2013.01); H01L 21/823431 (2013.01); H01L 27/088 (2013.01); H01L 27/0886 (2013.01)] 20 Claims
OG exemplary drawing
 
15. A method, comprising:
forming a first semiconductor fin and a second semiconductor fin;
forming a sacrificial gate structure across the first and second semiconductor fins;
forming a sidewall spacer layer on sidewalls of the first and second semiconductor fins;
recess etching the first and second semiconductor fins exposed by the sacrificial gate structure;
forming an epitaxial source/drain feature from the first and second fins, wherein the epitaxial source/drain feature includes a top surface, a bottom surface opposite the top surface, and a side surface connecting the top surface and bottom surface, a first void is formed between the top surface and the bottom surface;
depositing a CESL (contact etch stop layer) over the epitaxial source/drain feature;
forming an ILD (inter layer dielectric) layer over the CESL;
forming a contact opening through the ILD layer and the CESL layer to expose the epitaxial source/drain feature; and
forming a source/drain contact feature in the contact opening;
wherein each of the first and second semiconductor fin comprises two or more channel layers and two or more sacrificial semiconductor layers alternately arranged with the two more channel layers.