US 11,702,386 B2
Processes for the manufacture of secondary fatty alcohols, internal olefins and internal olefin sulfonates
Olivier Back, Lyons (FR); Rémy Leroy, Mions (FR); and Philippe Marion, Vernaison (FR)
Assigned to Solvay SA, Brussels (BE); and RHODIA OPERATIONS, Lyons (FR)
Appl. No. 16/970,987
Filed by RHODIA OPERATIONS, Aubervilliers (FR); and SOLVAY SA, Brussels (BE)
PCT Filed Feb. 21, 2018, PCT No. PCT/EP2018/054317
§ 371(c)(1), (2) Date Aug. 19, 2020,
PCT Pub. No. WO2019/161896, PCT Pub. Date Aug. 29, 2019.
Prior Publication US 2020/0399209 A1, Dec. 24, 2020
Int. Cl. C07C 303/06 (2006.01); C07C 29/149 (2006.01); C07C 31/02 (2006.01); C07C 309/20 (2006.01); B01J 19/00 (2006.01); B01J 23/745 (2006.01); B01J 35/02 (2006.01)
CPC C07C 303/06 (2013.01) [B01J 19/0013 (2013.01); B01J 23/745 (2013.01); B01J 35/026 (2013.01); C07C 29/149 (2013.01); B01J 2219/00029 (2013.01); C07C 31/02 (2013.01); C07C 309/20 (2013.01)] 21 Claims
 
1. A process P1 for the manufacture of a secondary fatty alcohol, said process P1 comprising:
synthesizing an internal ketone K1 by a process P0 comprising the decarboxylative ketonization reaction of a fatty acid, a fatty acid derivative, or a mixture thereof in a liquid phase with a decarboxylative ketonization catalyst comprising a metal compound in a reaction medium, wherein a ketone K2 at liquid state, which is identical or similar to the internal ketone K1, is introduced into the reaction medium, and
subjecting the internal ketone K1 to a hydrogenation reaction with hydrogen gas as hydrogenating agent to form the secondary fatty alcohol,
wherein the fatty acid and the fatty acid derivative independently comprise one or more compounds derived from a fatty acid cut, wherein the one or more compounds comprise a hydrocarbon chain having from 4 to 28 carbon atoms attached to a terminal carboxyl group.