US 11,677,101 B2
High-elasticity polymer for lithium metal protection, lithium secondary battery and manufacturing method
Hui He, Dayton, OH (US); Lu Zhang, Oakwood, OH (US); and Bor Z. Jang, Centerville, OH (US)
Assigned to Global Graphene Group, Inc., Dayton, OH (US)
Filed by Global Graphene Group, Inc., Dayton, OH (US)
Filed on Jan. 12, 2021, as Appl. No. 17/147,180.
Prior Publication US 2022/0223926 A1, Jul. 14, 2022
Int. Cl. H01M 10/42 (2006.01); H01M 10/0525 (2010.01); H01M 10/0562 (2010.01); H01M 10/0566 (2010.01); H01M 50/42 (2021.01); H01M 50/414 (2021.01); H01M 4/62 (2006.01); H01M 4/131 (2010.01); H01M 4/485 (2010.01); H01M 4/134 (2010.01); H01M 4/38 (2006.01); H01M 4/525 (2010.01); H01M 4/505 (2010.01); H01M 10/052 (2010.01)
CPC H01M 10/4235 (2013.01) [H01M 4/131 (2013.01); H01M 4/134 (2013.01); H01M 4/382 (2013.01); H01M 4/485 (2013.01); H01M 4/505 (2013.01); H01M 4/525 (2013.01); H01M 4/622 (2013.01); H01M 10/052 (2013.01); H01M 10/0525 (2013.01); H01M 10/0562 (2013.01); H01M 10/0566 (2013.01); H01M 50/414 (2021.01); H01M 50/42 (2021.01); H01M 2300/0037 (2013.01); H01M 2300/0068 (2013.01); H01M 2300/0071 (2013.01)] 29 Claims
 
1. A lithium secondary battery comprising a cathode, an anode, and an elastic polymer protective layer disposed between the cathode and the anode, and a working electrolyte in ionic communication with the anode and the cathode, wherein said elastic polymer protective layer comprises a high-elasticity polymer having a thickness from 2 nm to 100 μm, a lithium ion conductivity from 10−8 S/cm to 5×10−2 S/cm at room temperature, and a fully recoverable tensile elastic strain from 2% to 1,000% when measured without any additive or filler dispersed therein and wherein said high-elasticity polymer comprises at least a crosslinked polymer network of chains derived from at least one multi-functional monomer or oligomer selected from, polyether, polyurethane acrylate, tetraethylene glycol diacrylate, triethylene glycol dimethacrylate, di(trimethylolpropane) tetraacrylate, a derivative thereof, or a combination thereof, wherein a multi-functional monomer or oligomer comprises at least three reactive functional groups and wherein said crosslinked polymer network of chains is impregnated with from 0% to 90% by weight of a liquid electrolyte.