US 11,942,479 B2
Semiconductor device and manufacturing method thereof
Yu-Lien Huang, Hsinchu County (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on Jul. 2, 2021, as Appl. No. 17/366,530.
Claims priority of provisional application 63/166,682, filed on Mar. 26, 2021.
Prior Publication US 2022/0310603 A1, Sep. 29, 2022
Int. Cl. H01L 21/76 (2006.01); H01L 21/8234 (2006.01); H01L 27/092 (2006.01); H01L 29/06 (2006.01); H01L 29/66 (2006.01); H01L 29/78 (2006.01)
CPC H01L 27/0924 (2013.01) [H01L 21/823412 (2013.01); H01L 21/823418 (2013.01); H01L 21/823431 (2013.01); H01L 21/823481 (2013.01); H01L 29/0653 (2013.01); H01L 29/66795 (2013.01); H01L 29/7851 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method comprising:
forming a fin structure over a substrate, wherein the fin structure comprises first semiconductor layers and second semiconductor layers alternately stacked;
depositing an isolation structure over the substrate;
forming a dummy gate structure over the fin structure;
removing a portion of the fin structure uncovered by the dummy gate structure;
growing a source/drain epitaxial structure on a side of remaining portions of the second semiconductor layers;
replacing the dummy gate structure and the first semiconductor layers with a metal gate structure;
removing the substrate to expose a bottom surface of the isolation structure;
forming an opening in the isolation structure and exposing a gate electrode of the metal gate structure;
forming a gate via in the opening such that the gate via is connected to the metal gate structure and embedded in the isolation structure; and
forming a spacer structure in the opening prior to forming the gate via.