US 11,942,478 B2
Semiconductor device structure and methods of forming the same
Jui-Chien Huang, Hsinchu (TW); Kuo-Cheng Chiang, Hsinchu (TW); Chih-Hao Wang, Hsinchu (TW); Shi Ning Ju, Hsinchu (TW); and Guan-Lin Chen, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on May 6, 2021, as Appl. No. 17/313,157.
Prior Publication US 2022/0359514 A1, Nov. 10, 2022
Int. Cl. H01L 27/092 (2006.01); H01L 21/8234 (2006.01); H01L 29/66 (2006.01); H01L 29/78 (2006.01)
CPC H01L 27/0924 (2013.01) [H01L 21/823431 (2013.01); H01L 21/823468 (2013.01); H01L 29/6656 (2013.01); H01L 29/66795 (2013.01); H01L 29/7851 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
forming first, second and third fins from a substrate, wherein the first fin includes a first plurality of semiconductor layers, the second fin includes a second plurality of semiconductor layers, and the third fin includes a third plurality of semiconductor layers, and wherein each of the first, second, and third plurality of semiconductor layers comprises first semiconductor layers and second semiconductor layers;
forming a first dielectric feature between the first fin and the second fin, wherein the first dielectric feature has a first dielectric layer and a second dielectric layer in contact with sidewalls and a bottom of the first dielectric layer;
forming a second dielectric feature between the second fin and the third fin, wherein the second dielectric feature has a third dielectric layer and a fourth dielectric layer in contact with sidewalls and a bottom of the third dielectric layer;
forming a sacrificial gate stack on a portion of the first, second, third fins, the first dielectric feature, and the second dielectric feature, wherein a portion of the first, second, third fins, first dielectric feature, and second dielectric feature are exposed;
removing a portion of the exposed portions of the first, second, and third fins not covered by the sacrificial gate stack;
removing the exposed portion of the second and fourth dielectric layers;
lateral recessing the second and fourth dielectric layers;
forming a dielectric spacer under the first and third dielectric layers and in space created by the lateral recessing of the second and fourth dielectric layers; and
removing the sacrificial gate stack to expose portions of the first, second, and third fins.